Dongguan JEC Mold Co., Limited · ISO 9001:2015
Large Two Cavity Injection Mold
Plastic Injection Molds

Large Two Cavity Injection Mold

Large opened mold with two deep cavities and heavy guide pillars.

Large Two Cavity Injection Mold
Overview

Large Two Cavity Injection Mold

Large Two Cavity Injection Mold is one of the parts molded on tooling built at our Dongguan shop. Large opened mold with two deep cavities and heavy guide pillars.

Our engineering team reads customer mold standards and special requirements in English, so a specification written for a European or North American tool shop does not have to be rewritten for us.

The tool behind it is designed in full 3D to your standard or to a global standard such as DME / Meusburger / HASCO / Progressive / MISUMI, and the design is completed to one hundred percent detail before it is sent for your review.

Key Benefits

  • Steel certification and hardness inspection on incoming material
  • Design review meeting before the design reaches you
  • MoldFlow filling, packing, warpage and cooling on mass production tooling
  • Quotation returned within 2 working days

Problems It Solves

  • Molds that arrive with no design record and no one able to explain the cooling layout
  • Side actions that collide on the first close because the sequence was never simulated
  • Corrections argued verbally because no sample dimension report was ever issued

Who It Is For

  • OEMs moving a program to an Asian tooling source
  • Product companies needing a tool and the engineering behind it
  • Buyers replacing a tool that failed in production
  • Teams needing rapid prototype tooling before committing to steel

Application Scenarios

  • Two-plate and three-plate production molds
  • Slide and lifter action tools
  • Multi-cavity family and balanced-runner molds
  • Rapid prototype molds ahead of a production tool
Manufacturing Process

How the Tool Behind Large Two Cavity Injection Mold Is Built

  1. Design

    Full 3D mold design completed to one hundred percent and checked in a design review meeting.

  2. DFM and MoldFlow

    A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.

  3. Machining

    CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.

  4. Trial and inspection

    Mold trial with trial report and sample dimension report, then final mold and packing inspection.

Specifications

Technical Data

The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.

Product nameLarge Two Cavity Injection Mold
Reference on our cataloguez Plastic Mold 5
CategoryPlastic Injection Molds
ProcessPlastic injection molding
Tooling built byDongguan JEC Mold Co., Limited, Dongguan, China
Designed tool lifeMore than 1 million shots
Mold standardCustomer standard, or DME / Meusburger / HASCO / Progressive / MISUMI
Design data formatsSTEP, IGES, Parasolid, CATIA, SolidWorks
Quality systemISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts
Part dimensionsTBC — confirmed in the quotation
Resin or alloy gradeTBC — confirmed in the quotation
Cavity countTBC — confirmed in the quotation
Dimensional toleranceTBC — confirmed in the quotation
Surface finishTBC — confirmed in the quotation
Annual volumeTBC — confirmed in the quotation
Quality Control

What Is Checked

  • Customer mold specification and requirement review and discussion during the kick-off meeting
  • 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
  • Incoming material inspection
  • Steel hardness inspection and steel certification
  • Electrode dimension and surface finish inspection
  • Steel dimension inspection after machining
  • Mold trial reports with a sample dimension report (FAI)
  • Final mold inspection and packing inspection

Certification

ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.

Customization

Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.

Compared With a Prototype Tool

A production mold for Large Two Cavity Injection Mold is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.

Rapid Prototype Molds

Use Guide

  • Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
  • State the resin or alloy, the annual volume and the mold standard
  • Comment on the DFM before fabrication — that is the cheapest point to change anything
  • Review the trial report and sample dimension report against your own drawing before release
  • Keep the mold standard on file so spares stay available locally
FAQ

Large Two Cavity Injection Mold — Buyer Questions

What tool life should we expect on a mold for Large Two Cavity Injection Mold?

Our high quality injection molds are built for more than 1 million shots. The exact figure for your tool depends on the resin, the cycle and the part geometry, and we put it in the quotation rather than leaving it open.

Which 3D formats can you issue for Large Two Cavity Injection Mold?

We issue mold design data in STEP, IGES, Parasolid, CATIA, SolidWorks. Tell us which one your toolroom opens natively and we will work in that.

How are molds packed for export?

Final mold inspection is followed by a packing inspection before the tool leaves. Ninety percent of our molds go to overseas markets, so export packing is the normal case here rather than the exception.

Are you certified?

Yes — ISO 9001:2015, with the scope recorded on the certificate as: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts. The certificate is shown on our quality page.

Quote Large Two Cavity Injection Mold

Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.