Blue Medical Connector Cap
Conical cap with an internally threaded bore and an external grip knurl.
Blue Medical Connector Cap
Blue Medical Connector Cap is one of the parts molded on tooling built at our Dongguan shop. Conical cap with an internally threaded bore and an external grip knurl.
Quality control on a part like this starts at the initial stage rather than at final inspection, and runs through pre-DFM, mold design, fabrication, trials and the final check before delivery.
The tool behind it is designed in full 3D to your standard or to a global standard such as DME / Meusburger / HASCO / Progressive / MISUMI, and the design is completed to one hundred percent detail before it is sent for your review.
Key Benefits
- Quotation returned within 2 working days
- CNC, EDM, grinding and CMM equipment under one roof
- Steel certification and hardness inspection on incoming material
- Final mold and packing inspection before the tool is shipped
Problems It Solves
- Mold base components that cannot be replaced locally once the tool is in production
- Warpage found at assembly rather than in the cooling study
- Corrections argued verbally because no sample dimension report was ever issued
Who It Is For
- Disposable device manufacturers
- Diagnostic and laboratory equipment makers
- Fluid handling and infusion set assemblers
- Device OEMs qualifying a second tooling source
Application Scenarios
- Connectors, caps and port fittings
- Filter chambers and strainer inserts
- Diagnostic cuvettes and optical windows
- Clear housings, cassettes and covers
How the Tool Behind Blue Medical Connector Cap Is Built
- Design
Full 3D mold design completed to one hundred percent and checked in a design review meeting.
- DFM and MoldFlow
A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.
- Machining
CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.
- Trial and inspection
Mold trial with trial report and sample dimension report, then final mold and packing inspection.
Technical Data
The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.
| Product name | Blue Medical Connector Cap |
|---|---|
| Reference on our catalogue | Medical Part 3 |
| Category | Medical Parts |
| Process | Plastic injection molding |
| Tooling built by | Dongguan JEC Mold Co., Limited, Dongguan, China |
| Designed tool life | More than 1 million shots |
| Mold standard | Customer standard, or DME / Meusburger / HASCO / Progressive / MISUMI |
| Design data formats | STEP, IGES, Parasolid, CATIA, SolidWorks |
| Quality system | ISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts |
| Part dimensions | TBC — confirmed in the quotation |
| Resin or alloy grade | TBC — confirmed in the quotation |
| Cavity count | TBC — confirmed in the quotation |
| Dimensional tolerance | TBC — confirmed in the quotation |
| Surface finish | TBC — confirmed in the quotation |
| Annual volume | TBC — confirmed in the quotation |
What Is Checked
- Customer mold specification and requirement review and discussion during the kick-off meeting
- 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
- Incoming material inspection
- Steel hardness inspection and steel certification
- Electrode dimension and surface finish inspection
- Steel dimension inspection after machining
- Mold trial reports with a sample dimension report (FAI)
- Final mold inspection and packing inspection
Certification
ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.
Customization
Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.
Compared With a Prototype Tool
A production mold for Blue Medical Connector Cap is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.
Rapid Prototype MoldsUse Guide
- Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
- State the resin or alloy, the annual volume and the mold standard
- Comment on the DFM before fabrication — that is the cheapest point to change anything
- Review the trial report and sample dimension report against your own drawing before release
- Keep the mold standard on file so spares stay available locally
Others in Medical Parts
Transparent Medical Cassette Housing
Clear rectangular cassette with internal dividing ribs and a stepped sealing edge.
View details →
Medical Valve Body with Tethered Cap
Clear valve body with side ports and a living-hinge tethered closure cap.
View details →
Medical Port Fitting with Tethered Cap
Port fitting with a stepped sealing face and a tethered cap on a molded strap.
View details →
Blue Transparent Filter Chamber
Tinted transparent chamber with a threaded neck and an integral inlet spigot.
View details →Blue Medical Connector Cap — Buyer Questions
How long does a quotation take for Blue Medical Connector Cap?
We return a professional mold quotation within 2 working days. Send the 3D data, the resin and the expected annual volume and that is usually enough to quote without a second round of questions.
How do you inspect the steel used for Blue Medical Connector Cap?
Incoming material inspection first, then steel hardness inspection with steel certification, then dimensional inspection after machining. Electrodes are inspected for dimension and surface finish before they are used.
Which 3D formats can you issue for Blue Medical Connector Cap?
We issue mold design data in STEP, IGES, Parasolid, CATIA, SolidWorks. Tell us which one your toolroom opens natively and we will work in that.
Do you make the part as well as the mold for Blue Medical Connector Cap?
We can. Mold-making is ninety percent of our business and injection production is the other ten percent, and both sit inside the same ISO 9001:2015 scope.
Quote Blue Medical Connector Cap
Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.