Injection Mold with Cooling Circuit Manifolds
Mold on the bench with cooling manifolds and color-coded circuit hoses fitted.
Injection Mold with Cooling Circuit Manifolds
Injection Mold with Cooling Circuit Manifolds is one of the parts molded on tooling built at our Dongguan shop. Mold on the bench with cooling manifolds and color-coded circuit hoses fitted.
3D data for this tool is issued in whichever format your own toolroom opens without translation: STEP, IGES, Parasolid, CATIA, SolidWorks.
The product surface finish review and the part and steel tolerance review both sit inside the DFM, so the finish and the tolerances are agreed in writing before the cavity is finished.
Key Benefits
- CNC, EDM, grinding and CMM equipment under one roof
- Reply to every enquiry inside 24 hours
- MoldFlow filling, packing, warpage and cooling on mass production tooling
- ISO 9001:2015 quality management covering design, manufacture and service
Problems It Solves
- Tools shipped without a final inspection, arriving damaged and undocumented
- A second source that has to be taught the program from the beginning
- Molds that arrive with no design record and no one able to explain the cooling layout
Who It Is For
- OEMs moving a program to an Asian tooling source
- Product companies needing a tool and the engineering behind it
- Buyers replacing a tool that failed in production
- Teams needing rapid prototype tooling before committing to steel
Application Scenarios
- Two-plate and three-plate production molds
- Slide and lifter action tools
- Multi-cavity family and balanced-runner molds
- Rapid prototype molds ahead of a production tool
How the Tool Behind Injection Mold with Cooling Circuit Manifolds Is Built
- Design
Full 3D mold design completed to one hundred percent and checked in a design review meeting.
- DFM and MoldFlow
A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.
- Machining
CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.
- Trial and inspection
Mold trial with trial report and sample dimension report, then final mold and packing inspection.
Technical Data
The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.
| Product name | Injection Mold with Cooling Circuit Manifolds |
|---|---|
| Reference on our catalogue | z Plastic Mold 6 |
| Category | Plastic Injection Molds |
| Process | Plastic injection molding |
| Tooling built by | Dongguan JEC Mold Co., Limited, Dongguan, China |
| Designed tool life | More than 1 million shots |
| Mold standard | Customer standard, or DME / Meusburger / HASCO / Progressive / MISUMI |
| Design data formats | STEP, IGES, Parasolid, CATIA, SolidWorks |
| Quality system | ISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts |
| Part dimensions | TBC — confirmed in the quotation |
| Resin or alloy grade | TBC — confirmed in the quotation |
| Cavity count | TBC — confirmed in the quotation |
| Dimensional tolerance | TBC — confirmed in the quotation |
| Surface finish | TBC — confirmed in the quotation |
| Annual volume | TBC — confirmed in the quotation |
What Is Checked
- Customer mold specification and requirement review and discussion during the kick-off meeting
- 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
- Incoming material inspection
- Steel hardness inspection and steel certification
- Electrode dimension and surface finish inspection
- Steel dimension inspection after machining
- Mold trial reports with a sample dimension report (FAI)
- Final mold inspection and packing inspection
Certification
ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.
Customization
Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.
Compared With a Prototype Tool
A production mold for Injection Mold with Cooling Circuit Manifolds is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.
Rapid Prototype MoldsUse Guide
- Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
- State the resin or alloy, the annual volume and the mold standard
- Comment on the DFM before fabrication — that is the cheapest point to change anything
- Review the trial report and sample dimension report against your own drawing before release
- Keep the mold standard on file so spares stay available locally
Others in Plastic Injection Molds
Precision Mold Insert Set
Group of machined cavity and core blocks finished ready for fitting.
View details →
Precision Core Pins and Slide Inserts
Array of slender core pins, blades and slide inserts ground to size.
View details →
Injection Mold Mounted in Molding Machine
Mold clamped in the molding machine during trial, with the platen and tie bars visible.
View details →
Injection Mold with Hydraulic Core Pulls
Mold in the machine with hydraulic couplings feeding the core-pull cylinders.
View details →Injection Mold with Cooling Circuit Manifolds — Buyer Questions
What will we receive when the mold for Injection Mold with Cooling Circuit Manifolds is tried?
Mold trial reports together with a sample dimension report (FAI). Those documents are what any later dimensional discussion is settled against.
What tool life should we expect on a mold for Injection Mold with Cooling Circuit Manifolds?
Our high quality injection molds are built for more than 1 million shots. The exact figure for your tool depends on the resin, the cycle and the part geometry, and we put it in the quotation rather than leaving it open.
Can you handle the side actions this part needs?
Tools with several slides or lifters go through a mold motion simulation before the design review closes, so the open-to-close sequence is proven step by step rather than discovered at first trial.
How long does a quotation take for Injection Mold with Cooling Circuit Manifolds?
We return a professional mold quotation within 2 working days. Send the 3D data, the resin and the expected annual volume and that is usually enough to quote without a second round of questions.
Quote Injection Mold with Cooling Circuit Manifolds
Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.