Dongguan JEC Mold Co., Limited · ISO 9001:2015
Two Plate Injection Mold
Plastic Injection Molds

Two Plate Injection Mold

Two-plate mold opened on the bench showing cavity and core sides together.

Two Plate Injection Mold
Overview

Two Plate Injection Mold

Two Plate Injection Mold is one of the parts molded on tooling built at our Dongguan shop. Two-plate mold opened on the bench showing cavity and core sides together.

Before any steel is roughed we run the filling, packing, warpage and cooling study, so the cooling layout on this tool comes out of the analysis rather than out of habit.

The mold is tried before it leaves us and the trial report is issued with a sample dimension report, so first-article data exists before anything is packed.

Key Benefits

  • Design review meeting before the design reaches you
  • Full 3D design issued in your own CAD format
  • ISO 9001:2015 quality management covering design, manufacture and service
  • Trial report with a sample dimension report (FAI) on delivery

Problems It Solves

  • Tooling quoted without an engineering study, so the first trial is also the first analysis
  • Molds that arrive with no design record and no one able to explain the cooling layout
  • Long silences between the purchase order and the first sign of progress

Who It Is For

  • OEMs moving a program to an Asian tooling source
  • Product companies needing a tool and the engineering behind it
  • Buyers replacing a tool that failed in production
  • Teams needing rapid prototype tooling before committing to steel

Application Scenarios

  • Two-plate and three-plate production molds
  • Slide and lifter action tools
  • Multi-cavity family and balanced-runner molds
  • Rapid prototype molds ahead of a production tool
Manufacturing Process

How the Tool Behind Two Plate Injection Mold Is Built

  1. Design

    Full 3D mold design completed to one hundred percent and checked in a design review meeting.

  2. DFM and MoldFlow

    A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.

  3. Machining

    CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.

  4. Trial and inspection

    Mold trial with trial report and sample dimension report, then final mold and packing inspection.

Specifications

Technical Data

The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.

Product nameTwo Plate Injection Mold
Reference on our cataloguez Plastic Mold 3
CategoryPlastic Injection Molds
ProcessPlastic injection molding
Tooling built byDongguan JEC Mold Co., Limited, Dongguan, China
Designed tool lifeMore than 1 million shots
Mold standardCustomer standard, or DME / Meusburger / HASCO / Progressive / MISUMI
Design data formatsSTEP, IGES, Parasolid, CATIA, SolidWorks
Quality systemISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts
Part dimensionsTBC — confirmed in the quotation
Resin or alloy gradeTBC — confirmed in the quotation
Cavity countTBC — confirmed in the quotation
Dimensional toleranceTBC — confirmed in the quotation
Surface finishTBC — confirmed in the quotation
Annual volumeTBC — confirmed in the quotation
Quality Control

What Is Checked

  • Customer mold specification and requirement review and discussion during the kick-off meeting
  • 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
  • Incoming material inspection
  • Steel hardness inspection and steel certification
  • Electrode dimension and surface finish inspection
  • Steel dimension inspection after machining
  • Mold trial reports with a sample dimension report (FAI)
  • Final mold inspection and packing inspection

Certification

ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.

Customization

Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.

Compared With a Prototype Tool

A production mold for Two Plate Injection Mold is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.

Rapid Prototype Molds

Use Guide

  • Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
  • State the resin or alloy, the annual volume and the mold standard
  • Comment on the DFM before fabrication — that is the cheapest point to change anything
  • Review the trial report and sample dimension report against your own drawing before release
  • Keep the mold standard on file so spares stay available locally
FAQ

Two Plate Injection Mold — Buyer Questions

Can you work to our own mold standard for Two Plate Injection Mold?

Yes. Mold design follows your own standard where you have one, and otherwise a global standard such as DME / Meusburger / HASCO / Progressive / MISUMI. Naming the standard in the enquiry avoids re-specifying components later in the design.

Which 3D formats can you issue for Two Plate Injection Mold?

We issue mold design data in STEP, IGES, Parasolid, CATIA, SolidWorks. Tell us which one your toolroom opens natively and we will work in that.

Can you handle the side actions this part needs?

Tools with several slides or lifters go through a mold motion simulation before the design review closes, so the open-to-close sequence is proven step by step rather than discovered at first trial.

Are you certified?

Yes — ISO 9001:2015, with the scope recorded on the certificate as: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts. The certificate is shown on our quality page.

Quote Two Plate Injection Mold

Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.