Dongguan JEC Mold Co., Limited · ISO 9001:2015
Two Shot Handheld Terminal Housing
Two-Shot (2K) Parts

Two Shot Handheld Terminal Housing

Handheld terminal front housing molded in a yellow shell with a black keypad frame.

Two Shot Handheld Terminal Housing
Overview

Two Shot Handheld Terminal Housing

Two Shot Handheld Terminal Housing is one of the parts molded on tooling built at our Dongguan shop. Handheld terminal front housing molded in a yellow shell with a black keypad frame.

Final mold inspection and packing inspection are the last two steps before shipment, because a tool that passes trial can still arrive damaged.

Cavity and core steel is machined on our own CNC and EDM equipment, inspected dimensionally after machining, and the electrodes are checked for dimension and surface finish before they are burnt.

Key Benefits

  • Design review meeting before the design reaches you
  • CNC, EDM, grinding and CMM equipment under one roof
  • ISO 9001:2015 quality management covering design, manufacture and service
  • Engineering correspondence in English throughout the project

Problems It Solves

  • Weld lines landing on a visible face because gating was chosen for fill alone
  • Suppliers who cannot read a mold standard written in English
  • Long silences between the purchase order and the first sign of progress

Who It Is For

  • Handheld instrument and terminal manufacturers
  • Power tool and equipment brands
  • Consumer electronics enclosure suppliers
  • Any OEM replacing an assembled soft grip with an over-mold

Application Scenarios

  • Handheld terminal and scanner housings
  • Soft-grip tool handles
  • Contrast keypads and control fascias
  • Rigid-plus-elastomer sealing components
Manufacturing Process

How the Tool Behind Two Shot Handheld Terminal Housing Is Built

  1. Design

    Full 3D mold design completed to one hundred percent and checked in a design review meeting.

  2. DFM and MoldFlow

    A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.

  3. Machining

    CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.

  4. Trial and inspection

    Mold trial with trial report and sample dimension report, then final mold and packing inspection.

Specifications

Technical Data

The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.

Product nameTwo Shot Handheld Terminal Housing
Reference on our catalogue2K Parts 2
CategoryTwo-Shot (2K) Parts
ProcessPlastic injection molding
Tooling built byDongguan JEC Mold Co., Limited, Dongguan, China
Designed tool lifeMore than 1 million shots
Mold standardCustomer standard, or DME / Meusburger / HASCO / Progressive / MISUMI
Design data formatsSTEP, IGES, Parasolid, CATIA, SolidWorks
Quality systemISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts
Part dimensionsTBC — confirmed in the quotation
Resin or alloy gradeTBC — confirmed in the quotation
Cavity countTBC — confirmed in the quotation
Dimensional toleranceTBC — confirmed in the quotation
Surface finishTBC — confirmed in the quotation
Annual volumeTBC — confirmed in the quotation
Quality Control

What Is Checked

  • Customer mold specification and requirement review and discussion during the kick-off meeting
  • 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
  • Incoming material inspection
  • Steel hardness inspection and steel certification
  • Electrode dimension and surface finish inspection
  • Steel dimension inspection after machining
  • Mold trial reports with a sample dimension report (FAI)
  • Final mold inspection and packing inspection

Certification

ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.

Customization

Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.

Compared With a Prototype Tool

A production mold for Two Shot Handheld Terminal Housing is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.

Rapid Prototype Molds

Use Guide

  • Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
  • State the resin or alloy, the annual volume and the mold standard
  • Comment on the DFM before fabrication — that is the cheapest point to change anything
  • Review the trial report and sample dimension report against your own drawing before release
  • Keep the mold standard on file so spares stay available locally
FAQ

Two Shot Handheld Terminal Housing — Buyer Questions

What tool life should we expect on a mold for Two Shot Handheld Terminal Housing?

Our high quality injection molds are built for more than 1 million shots. The exact figure for your tool depends on the resin, the cycle and the part geometry, and we put it in the quotation rather than leaving it open.

Do you run MoldFlow before building the mold for Two Shot Handheld Terminal Housing?

For mass production molds, yes. We run the practical study in four stages — filling, then packing, then warpage, then cooling — and the cooling layout is designed from the result.

Is a prototype tool worth it before the production mold?

It is when the design is not yet frozen. Rapid prototype mold making is one of our listed services, priced low and built for a fast lead time, and what the trial shows feeds the DFM for the production tool.

How long does a quotation take for Two Shot Handheld Terminal Housing?

We return a professional mold quotation within 2 working days. Send the 3D data, the resin and the expected annual volume and that is usually enough to quote without a second round of questions.

Quote Two Shot Handheld Terminal Housing

Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.