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Mining Chains

Round Link Double Bolt Shackle

A round link double bolt shackle designed for connecting parallel chains in mining and material handling systems. It features two outboard bolts and a padless design to maintain alignment and distribute load evenly across twin chains. Built to DIN 22253 and MT/T71-1997 standards, it connects double scraper conveyors and transfer machines in coal mines using high-alloy steel with Cr, Ni, Mo elements and multiple heat treatments for fatigue resistance and mechanical strength. Available in C level and B level strength

Material
High quality alloy steel Manufacturing standards: ISO, DIN, BS, MT, etc. Strength level: C level, B level Test
Catalogue Family
Mining Chains
Certificates
EN 10204 3.1 material test certificate on request

CAD files are supplied on request via WhatsApp or email rather than published for open download.

Key Benefits

What Round Link Double Bolt Shackle Gives You

  • Padless design maintains chain alignment and prevents misalignment under dynamic load
  • Two outboard bolts provide balanced load transfer across parallel chains
  • High-alloy steel with Cr, Ni, Mo content ensures high fatigue life and impact resistance
  • Multiple heat treatment processes improve mechanical properties and service life
  • Complies with DIN 22253 and MT/T71-1997 standards for mine conveyor chain systems
  • Reduces chain wear and joint failure by distributing load evenly across both chains
  • Suitable for high-stress environments in coal mines and heavy-duty conveyors
Application Scenarios

Where Round Link Double Bolt Shackle Is Used

  • Connecting twin scraper conveyors in underground coal mines where chain alignment and load balance are critical
  • Linking transfer machines in mining operations where dual chains carry heavy material loads
  • Maintaining stable chain tension in high-speed conveyor systems with repeated start-stop cycles
  • Replacing worn or damaged chain connectors in existing mining conveyor systems
  • Integrating into new mine cart connection systems requiring reliable, padless jointing
Who It Is For

Buyers This Product Is Built For

  • Mining equipment manufacturers building scraper conveyors and transfer machines
  • Coal mine operators maintaining and upgrading conveyor chain systems
  • Rigging and material handling suppliers sourcing mine-specific chain connectors
  • Industrial maintenance teams replacing failed chain joints in high-stress environments
  • Contractors specifying durable chain connectors for long-life mining applications
Problems It Solves

Problems This Product Removes

  • Chain misalignment caused by loose or missing pad plates in traditional connectors
  • Uneven load distribution across twin chains leading to premature wear and breakage
  • Connector failure under repeated dynamic loading due to low fatigue resistance
  • Inconsistent performance when using non-standard or non-compliant chain links
  • Difficulty sourcing a single supplier for both mining chains and their matching connectors
  • Lack of traceability and material verification in low-grade chain hardware
Technical Features

Technical Features

  • Padless round link design with two outboard bolts for balanced load transfer
  • High-alloy steel body with Cr, Ni, Mo elements for enhanced strength and fatigue life
  • Multiple heat treatment processes to improve mechanical properties
  • Complies with DIN 22253 and MT/T71-1997 standards for mine conveyor chains
  • Available in C level and B level strength ratings
  • Test load of 2:1 applied during production to verify structural integrity
  • Designed for use with double scraper conveyors and transfer machines in coal mines
Specifications

Round Link Double Bolt Shackle Specifications

Values published in the Kailipu catalogue for this item. Anything not listed is available on request.

ApplicationMine cart connection, twin scraper conveyor, transfer machine
MaterialHigh quality alloy steel with Cr Ni Mo elements
Strength LevelC level, B level
Test Load2:1
StandardsDIN 22253, MT/T71-1997
Design TypeRound link double bolt shackle, padless
Chain CompatibilityDouble-sided chains, high-strength mine circular chains
Materials

Materials And Finishes

  • High-alloy steel with chromium, nickel, and molybdenum for improved strength and wear resistance
  • Multiple heat treatment processes to enhance fatigue life and impact resistance
  • Steel selected for compatibility with sprockets and high-stress conveyor environments
Manufacturing Process

How This Product Is Made

1Forging of round link blanks from high-alloy steel
2Multiple heat treatment stages to achieve desired mechanical properties
3Machining of bolt holes and thread profiles
4Assembly of two outboard bolts with locking features
5Final inspection for dimensional accuracy and surface defects
6Test load application at 2:1 ratio before release
7Marking for strength level and traceability
Quality Control

Quality Control On Every Batch

  • Test load applied at 2:1 ratio to verify structural integrity
  • Dimensional tolerance check against DIN 22253 and MT/T71-1997
  • Visual and surface inspection for cracks or defects
  • Material verification through chemical composition analysis
  • Traceability marking for strength level and batch number
  • Third-party inspection accepted before shipment
Customisation

Customisation Options

  • Custom strength level marking for C level or B level
  • Private label and OEM marking available
  • Custom packaging configuration for bulk or retail shipment
  • Custom bolt finish or coating on request
Compare

How It Compares With The Alternatives

An honest read on where this pattern wins and where another one would serve you better.

AlternativeHonest Trade Off
Pad-type chain connectorThe padless design eliminates the risk of pad misalignment and reduces joint wear, but requires precise chain alignment during installation
Single bolt shackleDouble bolt design provides better load balance and stability for twin chains, but is heavier and more complex to assemble
Standard carbon steel shackleHigh-alloy steel version offers superior fatigue life and strength in mining environments, but at a higher material cost
Use Guide

How To Use And Inspect Round Link Double Bolt Shackle

  • Ensure both chains are properly aligned before connecting the shackle
  • Tighten both outboard bolts to the specified torque before loading
  • Inspect the shackle for deformation or bolt looseness after each shift or heavy use
  • Do not exceed the rated strength level (C or B) under dynamic or shock loading
  • Replace the shackle if the body shows signs of cracking or the bolts are damaged
  • Verify chain pitch and sprocket compatibility before installation

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Answers

Round Link Double Bolt Shackle FAQ

What standards does this shackle comply with?
It complies with DIN 22253 and MT/T71-1997 for mine conveyor chain systems.
What strength levels are available?
Available in C level and B level strength ratings.
What is the test load?
A 2:1 test load is applied during production to verify structural integrity.
Can you provide material test certificates?
Material Test Certificates are available on request, with chemical and mechanical verification.
Is custom marking available?
Yes, custom strength level marking, private label, and OEM branding are available.
How are the shackles packed for export?
Standard carton and pallet packing; custom configurations available to suit your warehouse or shipping needs.
What material is used in the shackle?
High-quality alloy steel with chromium, nickel, and molybdenum elements for enhanced strength and fatigue resistance.

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