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KlearLaser Backpack Laser Cleaning Machine — 100W–300W Pulsed

Rust and coating on a bridge girder, a transmission tower, a ship's inner hull or a scaffolded facade cannot be brought to a cleaning bay.

KlearLaser backpack laser cleaning machine with shoulder harness, handheld cleaning head and touch panel
Power 100W–300WMode Pulsed fibreCooling Air-cooledFormat Backpack

The problem it solves

Rust and coating on a bridge girder, a transmission tower, a ship's inner hull or a scaffolded facade cannot be brought to a cleaning bay. Traditional answers — a blasting rig with containment, or a drum of stripper and a scraper — mean permits, waste handling and a crew. Most of the day is spent moving equipment, not cleaning.

How this machine answers it

The backpack build reduces the whole system to what one person can wear. A 12–18 kg host carries the fibre source and air cooling; a cleaning head of under 0.75 kg does the work; a 1.5 m fibre cable keeps the head free in tight spaces. With the optional lithium battery a 100W unit runs 80–90 minutes with no cable and no generator, so the operator can climb, clean and move on.

Key features

  • Ultra-light wearable host12–18 kg on ergonomic straps, sized for a full shift rather than a demo.
  • Pulsed fibre sourceShort pulses lift the oxide or coating and leave the substrate cold — no warping on thin sheet.
  • Cordless optionOptional single battery gives 80–90 minutes of continuous work at 100W or 200W; 2–3 packs can be carried.
  • Air coolingNo chiller, no water supply, nothing to freeze or spill on site.
  • 1.5 m fibre cableShort enough to stay under control on a ladder, long enough to reach around a flange.
  • Touch-panel controlPower, frequency and scan pattern set on screen; no laptop, no training course.
  • Premium laser sourcesBuilt around Raycus, JPT or IPG fibre sources depending on the configuration ordered.

Typical applications

  • Bridges, towers and steel structures at height
  • Ship interiors and confined compartments
  • Heritage and monument restoration on scaffolding
  • Field maintenance where no mains supply exists
  • Spot rust and weld-scale removal on installed equipment

Related applications

Specifications

Figures below are the manufacturer's published parameters for the 100W and 200W configurations.

Parameter100W200W
Average laser power≥100W≥200W
Laser working modePulsePulse
Pulse width150–190 ns15–500 ns
Maximum monopulse energy1.7 mJ2 mJ
Repeat frequency20–200 kHz (gradient adjustable)1–3000 kHz (gradient adjustable)
Power regulation range0–100% (gradient adjustable)0–100% (gradient adjustable)
Power instability<5%<5%
Scan range (L×W)0–100 mm continuously adjustable, 8 scanning modes0–145 mm continuously adjustable, 9 scanning modes
Scanning frequency10–300 Hz continuously adjustable10–300 Hz continuously adjustable
Field mirror focal lengthStandard field mirror210 mm (optional 160 / 254 / 330 / 420 mm)
Depth of focusAbout 5 mmAbout 5 mm
Fibre length1.5 m1.5 m
Cooling modeAir coolingAir cooling
Supply voltageAC220V ±10%, 50/60 Hz adapter (DC48V out); optional battery 80–90 minAC220V ±10%, 50/60 Hz adapter (DC48V out); optional battery 80–90 min
Power consumption≤300W≤800W
Machine sizeAbout 330×123×380 mm (330×168×380 mm with battery)About 268×135×445 mm (268×191.5×445 mm with battery)
Machine weightAbout 8.5 kg without battery / about 12 kg with batteryAbout 8.5 kg without battery / about 17 kg with battery
Weight with packingAbout 20 kg without battery / about 25 kg with batteryAbout 20 kg without battery / about 30 kg with battery
Cleaning head weight<0.75 kg<0.75 kg
Mode of operationHandheldHandheld
Mode of controlTouch panelTouch panel
Working temperature / humidity5°C–40°C, ≤80% RH5°C–40°C, ≤80% RH

Configurations outside the values shown are built to order. Confirm the exact specification with us before purchase.

The machine

Photographs of this model, its accessories and its packing.

Questions about the Backpack Laser Cleaning Machine

How long does the battery actually last?

The published figure is 80–90 minutes of continuous work on a single pack at either 100W or 200W. Operators who work in bursts rather than continuously get considerably longer, and 2–3 packs can be carried and swapped.

Is 100W enough, or should I take the 300W?

Light rust and thin coatings are usually a 100W–300W job; heavy rust or large areas need 500W–1000W or more. Because the backpack tops out at 300W, tell us the material and coating thickness before you order — if it needs more, we will say so rather than sell you the wrong format.

Can one person operate it?

Yes. The host is worn, the head is handheld at under 0.75 kg, and settings are on the touch panel. Remote video training is included free with every machine.

Does it damage thin sheet metal?

Pulsed cleaning puts very little heat into the substrate, which is why it is used on sheet, on electronics and on artefacts. Send us a sample and we will show you the result on your own material before you commit.

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100W–300WPulsed fibreAir-cooled

A maintenance bay needs one machine that covers most of the week's work: rust off incoming steel, residue out of a die, paint off a bracket, and occasionally the same job outside in the yard.

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Cabinet / Industrial Series

Cabinet Pulse Laser Cleaning Machine

300W–1500WPulsed fibreAir or water cooled

Between a portable cleaner and a full CW industrial system there is a gap: work that needs more than 500W of pulsed energy, all day, on parts where heat input still matters — hardened dies, machined castings, thin structural members, anything that will be measured after cleaning.

See it work on your part first

Ship us a sample, or send photographs and a description. We test on the machine we would recommend and send back before/after images, video and the parameters used — free.