DCS Quantitative Rationed Packing Scale
The DCS series is a high speed quantitative packing machine for granules in food, grain, fodder, sugar making and chemical industries.
What This Machine Does
The DCS series is a high speed quantitative packing machine for granules in food, grain, fodder, sugar making and chemical industries. The double hopper models run fast because one hopper doses while the other discharges, and the accuracy class is stated per model rather than promised in general.
Key Benefits
- Accuracy class X(0.2) or X(0.1) published per model
- Double hopper dosing for high working efficiency
- Adaptive software with automatic parameter setting and automatic drop revising
- Over weight warning and auto diagnosis built into the control
- Imported sensors and pneumatic actuators for simple maintenance
Problems It Solves
- Giveaway of a few grams per bag adding up across a season
- Manual bagging that cannot keep up with the plant
- Weight disputes with no documented accuracy class
- Drop variation between bags on a fast line
Who It Is For
- Rice and flour mills
- Feed plants
- Sugar producers and chemical packers
- Traders repacking bulk grain
Application Scenarios
- 25 kg and 50 kg sacks of rice, flour and feed
- 1 kg to 5 kg retail bags
- Sugar and chemical granule bagging
- High speed bagging behind an upgraded milling line
Technical Features
- High precision stable weighing with digital display and simple operation
- Adaptive software with automatic control parameter setting and drop revising
- High speed double hopper construction
- Main body in carbon steel with painted finish, product contact parts in stainless steel
- Pneumatic actuators running at 0.4 to 0.8 MPa
DCS Quantitative Rationed Packing Scale Model Table
Figures below are taken from the TITAN model sheets. Where a figure depends on the crop or the contamination level it is stated that way rather than averaged.
| Model | Packing range | Packing error | Division value | Accuracy class |
|---|---|---|---|---|
| DCS-5SC1 | 1 to 5 kg | 0.2 % F.S | 2 g | X(0.2) |
| DCS-15SC1 | 5 to 30 kg | 0.2 % F.S | 5 g | X(0.2) |
| DCS-25SC1 | 5 to 50 kg | 0.1 % F.S | 10 g | X(0.1) |
| DCS-5S | 1 to 5 kg | 0.2 % F.S | 2 g | X(0.2) |
| DCS-15S | 2 to 15 kg | 0.2 % F.S | 5 g | X(0.2) |
| DCS-25S | 5 to 50 kg | 0.1 % F.S | 10 g | X(0.1) |
Double hopper SC1 machines reach 800 bags per hour at 5 to 25 kg and 700 bags per hour or more at 50 to 100 kg. Single hopper S machines reach 600 and 400 bags per hour respectively. Power and air supply AC 220 V 50 Hz at 0.4 to 0.8 MPa.
How This Machine Is Built
Quality Control
- Weighing calibrated against the stated accuracy class before packing
- Automatic drop revising verified on the test run
- Pneumatic circuit checked at working pressure
Materials And Wear Parts
- Carbon steel body with painted plastic finish
- Stainless steel product contact parts
- PC components in the control section
Customisation Options
- Model selected from bag weight range and required speed
- Single or double hopper configuration
- Outfeed conveyor and sewing or sealing arrangement
Use Guide
- Choose the model from both the bag weight and the bags per hour you need
- Supply clean dry air at 0.4 to 0.8 MPa
- Let the automatic drop revising run instead of adjusting manually
- Recalibrate after moving or servicing the machine
How It Compares With The Alternatives
| Manual bagging | Documented accuracy class and hundreds of bags per hour instead of operator judgement. |
|---|---|
| Single hopper scales | Double hopper machines run roughly a third faster in the same weight range. |
DCS Quantitative Rationed Packing Scale Questions
What accuracy can I expect?
0.2 percent of full scale on the 5 kg and 15 kg models and 0.1 percent on the 25 kg and 50 kg models, with division values of 2 g, 5 g and 10 g.
How fast is it?
A DCS-25SC1 double hopper machine reaches about 800 bags per hour at 5 to 25 kg, and 700 bags per hour or more at 50 to 100 kg.
What air supply does it need?
AC 220 V 50 Hz power with compressed air at 0.4 to 0.8 MPa.
What touches the product?
Product contact parts are stainless steel. The main body is carbon steel with a painted finish.
What size is the machine?
The SC1 machine is listed at 815 x 720 x 2450 mm and the S series at 2560 x 650 x 715 mm.
Can it handle products other than grain?
Yes. It is specified for granules in food, grain, fodder, sugar making and chemical industries.
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View SpecificationsRequest A Quotation For The DCS Quantitative Rationed Packing Scale
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