Roll End Bush For Steel Strip Tension Levelers Explained
A small symmetrical part on both sides of the cassette that decides whether the roll system stays where it belongs.
What The Part Does
The roll end bush is a wearable precision component mounted symmetrically on both sides of a tension leveler roll cassette. Its purpose is to limit axial displacement and shaking of the work rolls and intermediate rolls during high load operation.
By stabilising the operating state of the roll system it prevents the strip leveling defects that roll offset produces, which is how it protects both flatness consistency and surface quality on the finished strip.
The Standard Specification
The standard model is 38 by 100 mm with a black anti rust and anti corrosion protective coating, and the head embedded with high density ceramic beads for low friction operation.
It installs symmetrically on both sides of the cassette and supports integrated assembly with standard roll bearings, which is why matching the bearing seat correctly matters as much as the outside dimension.
- Standard overall dimension 38 by 100 mm
- Black anti rust and anti corrosion coating
- Head embedded with high density ceramic beads
- Symmetrical installation on both sides of the cassette
- Supports assembly with standard roll bearings

Two Problems The Design Solves
Ordinary uncoated bushings corrode in the humid environment of a processing line, and corrosion at the bearing interface changes the fit long before anything looks worn.
Ordinary structural bushings also run steel against steel at the roll end, which galls. The embedded ceramic bead head gives a low friction contact surface instead, which is why the ceramic version lasts in high load positions.
When To Replace
Replace bushes during a cassette rebuild rather than separately, and treat axial play in the roll set as the signal that the existing ones are finished.
If a cassette has been running with worn bushes, inspect the roll ends and bearings at the same time. Axial movement rarely damages only one component.
Products Mentioned In This Article
Roll End Sleeve 38 by 100 mm With Black Coating
Roll end sleeve 38 by 100 mm with black coating, restricting axial movement of work rolls.
View DetailsRoll End Support With Ceramic Beads 29 by 51 mm
Ceramic bead headed roll end supports restricting axial movement inside leveller cassettes.
View DetailsTension Leveler Roll Cassettes With 16 mm Work Rolls
High accuracy cassettes with 16 mm work rolls in GCr15 or 9Cr2Mo for precision straightening.
View DetailsPrecision Roll Cassettes for Tension Levelers
Cassettes with HRC 63-65 surface quenched rolls and chrome plating for high speed leveling.
View DetailsReader Questions
What size is standard?
38 by 100 mm with black coating and a ceramic bead head. Non standard sizes are produced to drawing or from a sample.
Why ceramic beads?
They give a low friction contact surface at the roll end, where a plain steel face galls under high load.
How do we know they need replacing?
Axial play in the roll set is the practical signal. It shows up as flatness variation before anyone opens the cassette.
Can you supply non standard sizes?
Yes. We produce customised non standard solutions for tension leveler maintenance projects, from your drawing or a sample.
Restock Your Cassette Parts
Send your bush dimensions or a sample and we quote them with the rest of the cassette kit.
