Grinding machine manufacturer in Shenzhen since 2012 [email protected] +86 137 2585 290709:00 - 18:00 GMT+8
Universal cylindrical grinder set up for valve and plunger component grinding
Application Scenario

Application Scenario Grinding Bore and Outside Diameter in One Clamping

A hydraulic component maker producing needle valves, plungers and spool bushes, where sealing depends on the bore and the outside diameter being true to each other.

How to read this pageThis is a typical application written from machine specifications and common buyer situations. It is not a named customer project, and no figure on this page is a claimed customer result.

The Challenge

Parts are hardened, so turning is no longer an option. Grinding the bore on one machine and the outside on another stacks two setup errors, and the result shows up as leakage or premature wear in the assembly rather than as a dimension out of tolerance.

Customer Pain Points

  • Run out between bore and outside diameter after two separate setups
  • Sealing faces sent out for lapping after grinding
  • Tapered seats approximated because the machine cannot swivel

Our Solution

The WK1420x500 carries an internal spindle running to 14000 rpm alongside the outside diameter wheel head, so both features are ground in one clamping. The machine is rated 1.5 micron roundness on outside diameters and 2.5 micron on bores, with Ra 0.25 micron and Ra 0.63 micron surface roughness, and the table swivels from minus 5 to plus 9 degrees for tapers.

How It Runs

From Enquiry to Commissioned Machine

Part drawing reviewed for diameter, length and the critical feature
Workholding and steady rest arrangement specified
Wheel specification set for material and finish target
Machine built, geometry verified and test pieces ground and measured
Crated and shipped, 2000 x 1400 x 1600 mm at 2400 kg
Commissioning support covering setup and dressing practice

Supply Chain and Terms

Standard machine ships in 15 to 45 working days after deposit. A CNC configuration is available with FANUC, SIEMENS, SYNTEC or GSK control, quoted separately.

Final Result

Concentricity between bore and outside becomes a property of the machine setup rather than an accumulation of two. Figures quoted here are machine specifications, not measured results from a named customer installation.

Machines Used

Models Behind This Scenario

WK1420x500 universal cylindrical grinding machine with workhead and tailstock
Cylindrical Grinder

WK1420x500 Universal Cylindrical Grinding Machine

OD and ID grinding on one machine, for shafts, bushes, needle valves and plungers.

  • Max grinding diameter OD / ID200 mm / 30 to 100 mm
  • Max grinding length OD / ID500 mm
View Specifications
FX-18S centerless grinding machine with grinding wheel and regulating wheel head
Centerless Grinder

FX-18S High Precision Centerless Grinding Machine

The larger centerless machine in the range, covering 0.5 to 60 mm diameter.

  • Grinding range (diameter)0.5 to 60 mm
  • Grinding wheel size (dia x width x hole)455 x 205 x 228.6 mm
View Specifications
Talk to an Engineer

Does This Match Your Situation

If the problem on this page looks like yours, send us the part and the batch size. We will tell you which machine fits and what it will and will not do.

Karen | +86 137 2585 2907 [email protected]Monday to Saturday, 09:00 - 18:00 (GMT+8)