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Pre-engineered steel portal frame with wide clear opening erected on site
Steel Structures

Steel Aircraft Hangar

A hangar is a door with a building behind it. The frame is engineered around the opening you need, with clear spans to 36 m and nothing in the middle of the floor.

Product overview

What It Is and What It Does

Hangars and wide-opening depots put an unusual demand on a frame: most of one elevation is a hole. The bracing that a normal building takes from that wall has to be found somewhere else, and the frame around the opening has to carry the door.

Pre-engineered portal frames handle this well because the whole building is designed as one system. Clear spans reach 36 m without internal columns, and the bracing layout is engineered around the opening rather than patched in afterwards.

Members are CNC cut and drilled for bolt-up erection, supplied hot-dip galvanised or shop primed, complete with purlins, bracing and bolts.

Pre-engineered steel portal frame with wide clear opening erected on site
Key benefits

What You Get From It

Wide unobstructed opening

The frame is designed around the door, so the clear width is a requirement rather than a leftover.

Clear spans to 36 m

No internal columns to work an aircraft, a vehicle or a boom around.

Bolt-up erection

No site welding to make the frame, which matters on airside and remote locations.

Corrosion protection specified

Galvanised or primed to suit coastal and airfield exposure.

Problems it solves

The Situations This Product Answers

Doors treated as an afterthought

Door loads have to be in the frame design from the start, not resolved on site.

Bracing lost to the opening

A largely open elevation needs its stability found elsewhere — engineered, not improvised.

Remote and airside access

Bolt-up erection from marked members suits sites where welding plant and skilled welders are hard to mobilise.

Coastal corrosion

Airfields are often exposed; specifying galvanising up front avoids early maintenance.

Who it is for

Buyers Who Specify This Product

Aviation operators

General aviation and maintenance hangars.

Defence and government

Equipment and vehicle shelters with wide openings.

Mining and heavy plant

Maintenance sheds for large machines.

Marine and boat operators

Wide-opening storage and maintenance buildings.

Application scenarios

Where It Is Used

Aircraft hangars

Storage and maintenance with a wide clear opening.

Heavy plant maintenance sheds

Working bays for large mining or civil machines.

Vehicle and equipment depots

Fleet shelters with multiple wide doors.

Boat and marine storage

Wide-opening buildings near the water.

Technical features

How It Is Built

Frame engineered around the opening

Door loads and bracing designed as part of the system.

Clear spans to 36 m

Portal frames with no internal columns.

CNC cut and drilled

Machined members for accurate bolt-up erection.

Hot-dip galvanised or primed

Protection specified for exposed and coastal sites.

Complete with purlins, bracing and bolts

Supplied as one package against the schedule.

Specifications

Specification Table

Values not stated are confirmed on the approved project drawing rather than assumed.

Clear spanUp to 36 m without internal columns
StructurePre-engineered portal frame, CNC cut and drilled
OpeningFrame and bracing engineered around the specified clear opening
Corrosion protectionHot-dip galvanised or shop primed
Supplied withPurlins, bracing and bolts
Engineered toAS/NZS, EN (CE) and your specified wind and seismic loads
Lead time35 to 60 days depending on engineering and volume
Clear opening width and heightTBC — confirmed on the project drawing
Door type and supplierTBC — confirmed on the project drawing
Eaves heightTBC — confirmed on the project drawing
Wind loading at the airfieldTBC — confirmed on the project drawing
Materials

What It Is Made From

Frame

Structural steel portal frames, CNC cut and robot welded.

Protection

Hot-dip galvanising or shop primer for exposed sites.

Secondary steel

Purlins and bracing engineered around the opening.

Cladding

Roof and wall systems specified per project.

Manufacturing process

How It Is Made

Opening and loading brief

Clear opening, door type and loads confirmed first.

Engineering

Frame and bracing designed around the opening for your site loads.

CNC cutting and drilling

Members machined to the erection drawings.

Welding

Plate girders and connections robot welded.

Galvanising or priming

Corrosion protection applied to specification.

Mark and load

Marked members loaded to the container plan with photo report.

Quality control

Three-Stage Quality Control

  • Mill certificates checked against the approved specification
  • Dimensional check on cut and drilled members
  • Weld inspection before corrosion protection
  • Coating and completeness check before sealing
Certifications

Standards and Documentation

  • Structural drawings, load calculations and stamped reports for your jurisdiction
  • Engineered to AS/NZS and EN (CE) where specified
  • Material certificates and load-test reports supplied per order

Customisation Options

  • Clear opening width and height
  • Door type and its load case
  • Span, bay spacing and eaves height
  • Galvanised or primed finish
  • Cladding and rooflight schedule
  • Wind and seismic loading for the site
Comparison

How It Compares

Hangar structures compared on the things that actually govern the design.

Pre-engineered hangarSite-fabricated steelFabric shelter
Clear openingEngineered with the framePossible, slowerLimited
Clear spanUp to 36 mVariesModerate
Design lifeLongLongShort to medium
Site workBolt upCut and weldFast
Suits coastal exposureYes, galvanisedYes, if coatedFabric degrades
Use guide

Getting It Right on Site

Start with the opening

Clear width and height drive everything else in the frame.

Tell us the door type early

Door weight and operation are a load case, not a fitting decision.

Confirm airfield wind data

Exposed sites often govern the frame design.

Cast holding-down bolts accurately

Frame accuracy is machined; the foundation interface has to match it.

Buyer questions

Steel Aircraft Hangar FAQ

What buyers ask before placing an order for this product.

How wide can the clear opening be?

The frame and bracing are engineered around the clear opening you specify, within a clear span of up to 36 m. Send the opening dimensions with your enquiry.

Do you supply the hangar door?

Door type and supplier are confirmed per project. What matters structurally is that the door loads are engineered into the frame from the start.

Is site welding needed?

No. Members are CNC cut and drilled at the factory for bolt-up erection.

Is the steel protected for a coastal airfield?

Hot-dip galvanising or shop priming is specified to suit the exposure at your site.

What information do you need to quote?

Clear opening dimensions, overall building size, eaves height, door type, and the wind and seismic loading for the site.

Get a Price for the Steel Aircraft Hangar

Send quantity, destination port and any code requirements — drawings, a spec sheet and a fixed price come back.