45 Degree Pipe Elbow with Flange
45-degree elbow with a flanged base and a molded-in identification panel.
45 Degree Pipe Elbow with Flange
45 Degree Pipe Elbow with Flange is one of the parts molded on tooling built at our Dongguan shop. 45-degree elbow with a flanged base and a molded-in identification panel.
Our engineering team reads customer mold standards and special requirements in English, so a specification written for a European or North American tool shop does not have to be rewritten for us.
Where the geometry carries several side actions we prove the open-to-close sequence with a mold motion simulation before the design review closes.
Key Benefits
- One shop from design through trial, with no tool transfer between vendors
- Final mold and packing inspection before the tool is shipped
- Mold motion simulation on complex multi-action tooling
- MoldFlow filling, packing, warpage and cooling on mass production tooling
Problems It Solves
- Warpage found at assembly rather than in the cooling study
- Suppliers who cannot read a mold standard written in English
- A second source that has to be taught the program from the beginning
Who It Is For
- Plumbing and sanitary system manufacturers
- Automotive and appliance fluid circuit suppliers
- Irrigation and water treatment equipment makers
- Assemblers sourcing a family of matched fittings
Application Scenarios
- Barbed connectors and tee pieces
- Threaded elbows and adaptor bodies
- Multi-port manifolds and valve housings
- Y connectors and branch fittings
How the Tool Behind 45 Degree Pipe Elbow with Flange Is Built
- Design
Full 3D mold design completed to one hundred percent and checked in a design review meeting.
- DFM and MoldFlow
A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.
- Machining
CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.
- Trial and inspection
Mold trial with trial report and sample dimension report, then final mold and packing inspection.
Technical Data
The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.
| Product name | 45 Degree Pipe Elbow with Flange |
|---|---|
| Reference on our catalogue | Pipe&Tube 7 |
| Category | Pipe & Tube Parts |
| Process | Plastic injection molding |
| Tooling built by | Dongguan JEC Mold Co., Limited, Dongguan, China |
| Designed tool life | More than 1 million shots |
| Mold standard | Customer standard, or DME / Meusburger / HASCO / Progressive / MISUMI |
| Design data formats | STEP, IGES, Parasolid, CATIA, SolidWorks |
| Quality system | ISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts |
| Part dimensions | TBC — confirmed in the quotation |
| Resin or alloy grade | TBC — confirmed in the quotation |
| Cavity count | TBC — confirmed in the quotation |
| Dimensional tolerance | TBC — confirmed in the quotation |
| Surface finish | TBC — confirmed in the quotation |
| Annual volume | TBC — confirmed in the quotation |
What Is Checked
- Customer mold specification and requirement review and discussion during the kick-off meeting
- 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
- Incoming material inspection
- Steel hardness inspection and steel certification
- Electrode dimension and surface finish inspection
- Steel dimension inspection after machining
- Mold trial reports with a sample dimension report (FAI)
- Final mold inspection and packing inspection
Certification
ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.
Customization
Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.
Compared With a Prototype Tool
A production mold for 45 Degree Pipe Elbow with Flange is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.
Rapid Prototype MoldsUse Guide
- Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
- State the resin or alloy, the annual volume and the mold standard
- Comment on the DFM before fabrication — that is the cheapest point to change anything
- Review the trial report and sample dimension report against your own drawing before release
- Keep the mold standard on file so spares stay available locally
Others in Pipe & Tube Parts
Barbed Pipe Connector with Mounting Bracket
Barbed spigot connector with an integrated flat mounting bracket and clip.
View details →
Plastic Tee Pipe Connector
Three-way tee with barbed ends and molded O-ring seats.
View details →
Plastic Pipe Manifold Housing
Multi-port manifold body with a large central bore and several branch spigots.
View details →
Angled Barbed Pipe Fitting
Angled fitting with deep-barbed run ends and a raised branch spigot.
View details →45 Degree Pipe Elbow with Flange — Buyer Questions
How long does a quotation take for 45 Degree Pipe Elbow with Flange?
We return a professional mold quotation within 2 working days. Send the 3D data, the resin and the expected annual volume and that is usually enough to quote without a second round of questions.
Do you make the part as well as the mold for 45 Degree Pipe Elbow with Flange?
We can. Mold-making is ninety percent of our business and injection production is the other ten percent, and both sit inside the same ISO 9001:2015 scope.
Do you run MoldFlow before building the mold for 45 Degree Pipe Elbow with Flange?
For mass production molds, yes. We run the practical study in four stages — filling, then packing, then warpage, then cooling — and the cooling layout is designed from the result.
What tool life should we expect on a mold for 45 Degree Pipe Elbow with Flange?
Our high quality injection molds are built for more than 1 million shots. The exact figure for your tool depends on the resin, the cycle and the part geometry, and we put it in the quotation rather than leaving it open.
Quote 45 Degree Pipe Elbow with Flange
Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.