Medical Filter Insert
Frosted conical insert with fine longitudinal slots molded through the wall.
Medical Filter Insert
Medical Filter Insert is one of the parts molded on tooling built at our Dongguan shop. Frosted conical insert with fine longitudinal slots molded through the wall.
Final mold inspection and packing inspection are the last two steps before shipment, because a tool that passes trial can still arrive damaged.
Before any steel is roughed we run the filling, packing, warpage and cooling study, so the cooling layout on this tool comes out of the analysis rather than out of habit.
Key Benefits
- Trial report with a sample dimension report (FAI) on delivery
- ISO 9001:2015 quality management covering design, manufacture and service
- Reply to every enquiry inside 24 hours
- Steel certification and hardness inspection on incoming material
Problems It Solves
- Tooling quoted without an engineering study, so the first trial is also the first analysis
- Warpage found at assembly rather than in the cooling study
- Tools shipped without a final inspection, arriving damaged and undocumented
Who It Is For
- Disposable device manufacturers
- Diagnostic and laboratory equipment makers
- Fluid handling and infusion set assemblers
- Device OEMs qualifying a second tooling source
Application Scenarios
- Connectors, caps and port fittings
- Filter chambers and strainer inserts
- Diagnostic cuvettes and optical windows
- Clear housings, cassettes and covers
How the Tool Behind Medical Filter Insert Is Built
- Design
Full 3D mold design completed to one hundred percent and checked in a design review meeting.
- DFM and MoldFlow
A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.
- Machining
CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.
- Trial and inspection
Mold trial with trial report and sample dimension report, then final mold and packing inspection.
Technical Data
The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.
| Product name | Medical Filter Insert |
|---|---|
| Reference on our catalogue | Medical Part 7 |
| Category | Medical Parts |
| Process | Plastic injection molding |
| Tooling built by | Dongguan JEC Mold Co., Limited, Dongguan, China |
| Designed tool life | More than 1 million shots |
| Mold standard | Customer standard, or DME / Meusburger / HASCO / Progressive / MISUMI |
| Design data formats | STEP, IGES, Parasolid, CATIA, SolidWorks |
| Quality system | ISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts |
| Part dimensions | TBC — confirmed in the quotation |
| Resin or alloy grade | TBC — confirmed in the quotation |
| Cavity count | TBC — confirmed in the quotation |
| Dimensional tolerance | TBC — confirmed in the quotation |
| Surface finish | TBC — confirmed in the quotation |
| Annual volume | TBC — confirmed in the quotation |
What Is Checked
- Customer mold specification and requirement review and discussion during the kick-off meeting
- 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
- Incoming material inspection
- Steel hardness inspection and steel certification
- Electrode dimension and surface finish inspection
- Steel dimension inspection after machining
- Mold trial reports with a sample dimension report (FAI)
- Final mold inspection and packing inspection
Certification
ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.
Customization
Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.
Compared With a Prototype Tool
A production mold for Medical Filter Insert is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.
Rapid Prototype MoldsUse Guide
- Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
- State the resin or alloy, the annual volume and the mold standard
- Comment on the DFM before fabrication — that is the cheapest point to change anything
- Review the trial report and sample dimension report against your own drawing before release
- Keep the mold standard on file so spares stay available locally
Others in Medical Parts
Blue Transparent Filter Chamber
Tinted transparent chamber with a threaded neck and an integral inlet spigot.
View details →
Clear Medical Seal Component
Thin-wall clear component with a raised sealing bead and an internal channel form.
View details →
Clear Diagnostic Cuvette Block
Multi-chamber clear block with flat optical windows and stepped locating features.
View details →
Clear Medical Optical Cover
Optically clear V-profile cover with polished surfaces on both faces.
View details →Medical Filter Insert — Buyer Questions
Do you make the part as well as the mold for Medical Filter Insert?
We can. Mold-making is ninety percent of our business and injection production is the other ten percent, and both sit inside the same ISO 9001:2015 scope.
How long does a quotation take for Medical Filter Insert?
We return a professional mold quotation within 2 working days. Send the 3D data, the resin and the expected annual volume and that is usually enough to quote without a second round of questions.
Are you certified?
Yes — ISO 9001:2015, with the scope recorded on the certificate as: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts. The certificate is shown on our quality page.
What tool life should we expect on a mold for Medical Filter Insert?
Our high quality injection molds are built for more than 1 million shots. The exact figure for your tool depends on the resin, the cycle and the part geometry, and we put it in the quotation rather than leaving it open.
Quote Medical Filter Insert
Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.