Blue Transparent Filter Chamber
Tinted transparent chamber with a threaded neck and an integral inlet spigot.
Blue Transparent Filter Chamber
Blue Transparent Filter Chamber is one of the parts molded on tooling built at our Dongguan shop. Tinted transparent chamber with a threaded neck and an integral inlet spigot.
Before any steel is roughed we run the filling, packing, warpage and cooling study, so the cooling layout on this tool comes out of the analysis rather than out of habit.
Cavity and core steel is machined on our own CNC and EDM equipment, inspected dimensionally after machining, and the electrodes are checked for dimension and surface finish before they are burnt.
Key Benefits
- MoldFlow filling, packing, warpage and cooling on mass production tooling
- Engineering correspondence in English throughout the project
- Built for more than 1 million shots, so the tool outlives the first production year
- A written DFM before fabrication, so changes happen while they are still cheap
Problems It Solves
- A second source that has to be taught the program from the beginning
- Tooling quoted without an engineering study, so the first trial is also the first analysis
- Side actions that collide on the first close because the sequence was never simulated
Who It Is For
- Disposable device manufacturers
- Diagnostic and laboratory equipment makers
- Fluid handling and infusion set assemblers
- Device OEMs qualifying a second tooling source
Application Scenarios
- Connectors, caps and port fittings
- Filter chambers and strainer inserts
- Diagnostic cuvettes and optical windows
- Clear housings, cassettes and covers
How the Tool Behind Blue Transparent Filter Chamber Is Built
- Design
Full 3D mold design completed to one hundred percent and checked in a design review meeting.
- DFM and MoldFlow
A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.
- Machining
CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.
- Trial and inspection
Mold trial with trial report and sample dimension report, then final mold and packing inspection.
Technical Data
The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.
| Product name | Blue Transparent Filter Chamber |
|---|---|
| Reference on our catalogue | Medical Part 6 |
| Category | Medical Parts |
| Process | Plastic injection molding |
| Tooling built by | Dongguan JEC Mold Co., Limited, Dongguan, China |
| Designed tool life | More than 1 million shots |
| Mold standard | Customer standard, or DME / Meusburger / HASCO / Progressive / MISUMI |
| Design data formats | STEP, IGES, Parasolid, CATIA, SolidWorks |
| Quality system | ISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts |
| Part dimensions | TBC — confirmed in the quotation |
| Resin or alloy grade | TBC — confirmed in the quotation |
| Cavity count | TBC — confirmed in the quotation |
| Dimensional tolerance | TBC — confirmed in the quotation |
| Surface finish | TBC — confirmed in the quotation |
| Annual volume | TBC — confirmed in the quotation |
What Is Checked
- Customer mold specification and requirement review and discussion during the kick-off meeting
- 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
- Incoming material inspection
- Steel hardness inspection and steel certification
- Electrode dimension and surface finish inspection
- Steel dimension inspection after machining
- Mold trial reports with a sample dimension report (FAI)
- Final mold inspection and packing inspection
Certification
ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.
Customization
Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.
Compared With a Prototype Tool
A production mold for Blue Transparent Filter Chamber is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.
Rapid Prototype MoldsUse Guide
- Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
- State the resin or alloy, the annual volume and the mold standard
- Comment on the DFM before fabrication — that is the cheapest point to change anything
- Review the trial report and sample dimension report against your own drawing before release
- Keep the mold standard on file so spares stay available locally
Others in Medical Parts
Medical Port Fitting with Tethered Cap
Port fitting with a stepped sealing face and a tethered cap on a molded strap.
View details →
Medical Filter Insert
Frosted conical insert with fine longitudinal slots molded through the wall.
View details →
Clear Medical Seal Component
Thin-wall clear component with a raised sealing bead and an internal channel form.
View details →
Clear Diagnostic Cuvette Block
Multi-chamber clear block with flat optical windows and stepped locating features.
View details →Blue Transparent Filter Chamber — Buyer Questions
Which 3D formats can you issue for Blue Transparent Filter Chamber?
We issue mold design data in STEP, IGES, Parasolid, CATIA, SolidWorks. Tell us which one your toolroom opens natively and we will work in that.
Who do we talk to during the project?
Our engineering team has been trained on customer mold standards and corresponds in English. Response to customers is no later than 24 hours.
Do you make the part as well as the mold for Blue Transparent Filter Chamber?
We can. Mold-making is ninety percent of our business and injection production is the other ten percent, and both sit inside the same ISO 9001:2015 scope.
Can you work to our own mold standard for Blue Transparent Filter Chamber?
Yes. Mold design follows your own standard where you have one, and otherwise a global standard such as DME / Meusburger / HASCO / Progressive / MISUMI. Naming the standard in the enquiry avoids re-specifying components later in the design.
Quote Blue Transparent Filter Chamber
Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.