Two Shot Power Tool Handle
Power tool handle with a rigid core and an over-molded soft grip.
Two Shot Power Tool Handle
Two Shot Power Tool Handle is one of the parts molded on tooling built at our Dongguan shop. Power tool handle with a rigid core and an over-molded soft grip.
The DFM we issue for a part like this carries the gating pictures, the main mold layout with dimensions, the parting and insert split lines and the ejection concept, and it goes to you for comment before fabrication starts.
Material arriving for this kind of tool is inspected on receipt, with steel hardness inspection and steel certification held on file against the job.
Key Benefits
- ISO 9001:2015 quality management covering design, manufacture and service
- Mold motion simulation on complex multi-action tooling
- Built for more than 1 million shots, so the tool outlives the first production year
- Trial report with a sample dimension report (FAI) on delivery
Problems It Solves
- Long silences between the purchase order and the first sign of progress
- Cavity finishes agreed after the steel was cut instead of before
- Warpage found at assembly rather than in the cooling study
Who It Is For
- Handheld instrument and terminal manufacturers
- Power tool and equipment brands
- Consumer electronics enclosure suppliers
- Any OEM replacing an assembled soft grip with an over-mold
Application Scenarios
- Handheld terminal and scanner housings
- Soft-grip tool handles
- Contrast keypads and control fascias
- Rigid-plus-elastomer sealing components
How the Tool Behind Two Shot Power Tool Handle Is Built
- Design
Full 3D mold design completed to one hundred percent and checked in a design review meeting.
- DFM and MoldFlow
A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.
- Machining
CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.
- Trial and inspection
Mold trial with trial report and sample dimension report, then final mold and packing inspection.
Technical Data
The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.
| Product name | Two Shot Power Tool Handle |
|---|---|
| Reference on our catalogue | 2K Parts 4 |
| Category | Two-Shot (2K) Parts |
| Process | Plastic injection molding |
| Tooling built by | Dongguan JEC Mold Co., Limited, Dongguan, China |
| Designed tool life | More than 1 million shots |
| Mold standard | Customer standard, or DME / Meusburger / HASCO / Progressive / MISUMI |
| Design data formats | STEP, IGES, Parasolid, CATIA, SolidWorks |
| Quality system | ISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts |
| Part dimensions | TBC — confirmed in the quotation |
| Resin or alloy grade | TBC — confirmed in the quotation |
| Cavity count | TBC — confirmed in the quotation |
| Dimensional tolerance | TBC — confirmed in the quotation |
| Surface finish | TBC — confirmed in the quotation |
| Annual volume | TBC — confirmed in the quotation |
What Is Checked
- Customer mold specification and requirement review and discussion during the kick-off meeting
- 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
- Incoming material inspection
- Steel hardness inspection and steel certification
- Electrode dimension and surface finish inspection
- Steel dimension inspection after machining
- Mold trial reports with a sample dimension report (FAI)
- Final mold inspection and packing inspection
Certification
ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.
Customization
Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.
Compared With a Prototype Tool
A production mold for Two Shot Power Tool Handle is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.
Rapid Prototype MoldsUse Guide
- Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
- State the resin or alloy, the annual volume and the mold standard
- Comment on the DFM before fabrication — that is the cheapest point to change anything
- Review the trial report and sample dimension report against your own drawing before release
- Keep the mold standard on file so spares stay available locally
Others in Two-Shot (2K) Parts
Two Shot Keypad Housing
Keypad housing with contrast key fields molded into the front shell.
View details →
Two Shot Scanner Grip Housing
Scanner grip housing with a rigid body and an over-molded contrast grip.
View details →
Two Shot Ribbed Panel
Curved panel combining a rigid frame with a ribbed contrast surface in one tool.
View details →
Two Shot Handheld Terminal Housing
Handheld terminal front housing molded in a yellow shell with a black keypad frame.
View details →Two Shot Power Tool Handle — Buyer Questions
Is a prototype tool worth it before the production mold?
It is when the design is not yet frozen. Rapid prototype mold making is one of our listed services, priced low and built for a fast lead time, and what the trial shows feeds the DFM for the production tool.
Do you make the part as well as the mold for Two Shot Power Tool Handle?
We can. Mold-making is ninety percent of our business and injection production is the other ten percent, and both sit inside the same ISO 9001:2015 scope.
Do you run MoldFlow before building the mold for Two Shot Power Tool Handle?
For mass production molds, yes. We run the practical study in four stages — filling, then packing, then warpage, then cooling — and the cooling layout is designed from the result.
How do you inspect the steel used for Two Shot Power Tool Handle?
Incoming material inspection first, then steel hardness inspection with steel certification, then dimensional inspection after machining. Electrodes are inspected for dimension and surface finish before they are used.
Quote Two Shot Power Tool Handle
Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.