Close up of industrial thermal process equipment

Thermoelectric Modules

TEC Miniature Modules

The compact end of the range. When the cold plate is measured in millimetres rather than centimetres, these are the catalogue codes to start from.

Footprints 1.8 - 20 mmQmax from 0.22 WImax from 0.8 ACeramic substrate

Product Overview

A View Of The Catalogue, Filtered By Size

Miniature is a size class rather than a separate product family. The modules come from the same TEC1 and TES1 lines, built on the same Bi2Te3 pellets, with the same plating, sealing and test discipline.

In practice a miniature requirement lands on one of two series. If you need a footprint of 10×10 mm to 20×20 mm and a heat load of a few watts, the TEC1 codes are usually the answer. If the footprint is under 10 mm or the load is a fraction of a watt, the TES1 micro series with sub millimetre pellets is the better starting point.

Use the two catalogue tables to compare. Every value is measured at a hot side temperature of 30 °C, so the codes are directly comparable across the series.

Compact thermoelectric cooler with lead wires

Key Benefits

What The Miniature Codes Give You

Small Enough To Fit

TEC1 codes start at 10×10×4.4 mm and TES1 codes go down to 1.8×3.4×2.4 mm.

Low Drive Current

TES1 codes start at 0.8 A and TEC1 miniature codes at 3.3 A, both drivable from a small controller.

Same ΔT As A Large Module

A small module does not mean a small temperature differential. ΔTmax stays in the 63 to 67 °C band.

Who It Is For

Engineers Who Specify Miniature Modules

  • Instrument designers cooling a single sensor, cuvette or reference cell
  • Optics teams stabilising a small emitter or detector
  • Product designers adding a cooled compartment to a handheld device
  • Test engineers building a small temperature controlled stage
  • Anyone replacing a discontinued small format Peltier module

Problems It Solves

What Miniature Modules Solve

  • A standard 40×40 mm module simply will not fit the mechanical envelope
  • The heat load is under a watt and a large module wastes power on its own Joule heating
  • The supply can only deliver a fraction of an amp
  • Only a small part of the assembly needs to be cooled, not the whole enclosure
  • A cooled and heated cycle is needed in a very small space

Technical Features

How The Two Series Compare At Small Sizes

TEC1 From 10 mm

TEC1-00703, TEC1-00704, TEC1-00705 and their siblings are 10×10 mm at 3.5 to 4.4 mm high.

TES1 From 1.8 mm

TES1-00408 is 1.8×3.4 mm on the cold side, the smallest catalogue outline we publish.

Matching The Driver

Vmax from 0.48 V upward means low voltage rails can drive these modules directly.

Round Options

TES1-11930 and TES1-04930 are annular, with the optical path through the centre.

Stepped Faces

Several TES1 codes have a larger hot face so the clamp sits outside the cooled area.

Identical Quality Regime

100 % electrical test, RoHS compliance and silicone gel sealing across both series.

Specifications

Where To Find The Numbers

Miniature codes live inside the two main catalogues. Open the one that matches your footprint.

TEC1 Standard Catalogue

158 codes from 10×10 mm up. Filter the table for 10, 15 or 20 to see the miniature rows.

Open the TEC1 table

TES1 Micro Catalogue

90 codes built on 0.45 to 1.0 mm pellets, footprints from 1.8×3.4 mm including round outlines.

Open the TES1 table

Catalogue Notes

Data referenceAll catalogue values are measured at a hot side temperature Th = 30 °C
Flatness±0.05 mm
Height tolerance±0.2 mm
Maximum compressive load1 MPa
Lead wire150 mm as default, other lengths and terminations on request
SealingSilicone gel seal. Specify if you do not want the module sealed

Symbol Definitions

ImaxMaximum input current in amperes at Qc = 0 and ΔTmax
VmaxMaximum DC input voltage in volts at Qc = 0 and Imax
ΔTmaxMaximum temperature differential in °C at Qc = 0 and Imax
QcMaxMaximum heat pumping capacity in watts at Imax and ΔT = 0
ThTemperature of the hot side during operation
TcTemperature of the cold side during operation
Outline drawing of a thermoelectric module showing W1, L1, W2, L2 and H dimensions
Dimension letters used in the tables above. W₁ and L₁ are the cold side, W₂ and L₂ the hot side, H the assembled height.

Materials And Construction

Construction

Thermoelectric materialBi2Te3 based P-type and N-type pellets, purity 99.99 %
SubstrateAlumina ceramic. An aluminium substrate build starts at 40×40 mm
Smallest catalogue outline1.8 × 3.4 mm cold face, TES1-00408
Smallest TEC1 outline10 × 10 mm, 3.4 to 4.4 mm high
SealingSilicone gel seal unless you specify otherwise
Lead wire150 mm as default

Manufacturing Process

From Ingot To Finished Module

  • Bi2Te3 or PbTe crystal growth in our own furnaces
  • Wire electrical discharge machining of wafers and pellets for dimensional precision
  • Pellet grading, nickel and stannum electroplating
  • Patented soldering matched to the working temperature class
  • Substrate metallisation and pellet placement
  • Vacuum anti-humidity process and silicone gel sealing
  • Electrical test of every module, then marking and packing

Quality Control

Every Module Is Tested Before It Leaves The Line

Quality control runs from raw material procurement through crystal growth, pellet selection and module assembly to the dispatch of the finished product. All products are 100 % tested and inspected using test equipment sourced from an American thermoelectric company.

Raw material intakeBi2Te3 and PbTe feedstock checked for purity before crystal growth
Crystal growthIngots grown in house, then sliced into wafers and pellets
Pellet selectionPellets graded on Seebeck coefficient and resistivity
Module assemblyNi and Sn electroplating, patented soldering, alumina or aluminium substrate
Electrical test100 % of modules tested on American thermoelectric test equipment
DispatchSealing, marking, packing and final visual inspection before shipment

ISO 9001

Quality management system certified

SGS

European Union certification held by the manufacturing company

RoHS

All thermoelectric modules are RoHS compliant

100 % tested

Every module is tested and inspected before dispatch

Customization Options

Custom Miniature Builds

Below the smallest catalogue outline, or with an unusual aspect ratio, we build to drawing.

Outline To Drawing

Rectangular, stepped or annular outlines cut to your submount.

Rail Matching

Couple count set so the module runs from the rail you already have.

Lead-Out

Fine gauge leads or pad terminations, exiting on the side your housing allows.

Comparison With Other Products

Choosing Between The Two Series

RequirementChoose TEC1Choose TES1
Footprint 10 to 20 mmYesPossible
Footprint under 10 mmNoYes
Heat load above 2 WYesOnly the larger codes
Heat load under 1 WOversizedYes
Drive current under 1 ANoYes
Round or annular outlineNoYes

Use Guide

Getting A Small Module To Work

  1. Add up every path into the cold volume. On a small module, radiation and lead conduction are a large share of the total load.
  2. Give the hot side a real path to ambient. A small hot face cannot reject heat into a small heat sink.
  3. Keep the interface layer thin. On a 2.4 mm module a thick grease line is a significant thermal resistance.
  4. Use a controller with current limit, and add a thermistor if the set point has to be held rather than simply reached.
  5. Clamp gently and evenly. The 1 MPa limit is easy to exceed on a few square millimetres.
  6. If the footprint is between series, ask us. We will compare a small TEC1 and a large TES1 for your duty point.
How a thermoelectric module moves heat Direct current passes through alternating P-type and N-type bismuth telluride pellets between two ceramic plates. Heat is absorbed at the cold plate and released at the hot plate. Cold side — heat absorbed (Tc) Hot side — heat rejected to sink (Th) PNPNPNPN DC current
Direct current drives heat from the cold plate to the hot plate. Reverse the polarity and the module heats instead of cools.

FAQ

Frequently Asked Questions About Miniature Modules

Is a miniature module a different product?

No. It is the small end of the TEC1 and TES1 catalogues, built on the same materials and the same process. The distinction is purely one of size and drive current.

What is the smallest module you list?

TES1-00408, with a 1.8×3.4 mm cold face, a 1.8×5.1 mm hot face and 2.4 mm height, rated 0.8 A, 0.48 V and 0.22 W Qmax.

Can I get an aluminium substrate at these sizes?

The aluminium substrate catalogue starts at 40×40 mm. For a smaller aluminium build, send the drawing and we will tell you whether it is feasible.

Do small modules have shorter lives?

The same construction and the same 300,000 hour design life apply. What shortens life at small sizes is usually excess clamping pressure or an inadequate hot side path, not the module itself.

Not Sure Which Small Code To Use

Send the footprint you have and the heat you need to move. We will compare the TEC1 and TES1 candidates side by side and tell you which one is the safer choice.

No forms. Messages reach our engineering desk directly. Reply within 24 hours, Monday to Friday, 9:00 to 17:00 Beijing time.