ABS Sanitary Part Mould With Three Slides
Single cavity ABS tool, DAIDO S-Star quenching cavity, three slides, pinpoint gate, 100 sec cycle, 600,000 shots.
What This Tool Is
An ABS sanitary tool with a quenched DAIDO S-Star cavity and three slides, because the part carries features pulling in three different directions. The tool runs three slides and a pinpoint gate. The archived record puts the cycle at 100 sec and the tool life at 600,000 shots.
ABS moulds easily, plates well and is the default for bathroom and consumer parts. It off-gasses in the tool, which is why stainless cavity steels turn up so often alongside it.
Company catalogue record 165.
Specification And Trade Terms
Mould specification
| Product materials | ABS |
|---|---|
| Mould material | DAIDO S-Star quenching |
| Cavity | 1 x 1 |
| Slider | 3 |
| Gate | Pinpoint gate |
| Cycle time | 100 sec |
| Warranty | 600,000 shots |
Commercial terms
| Product origin | China |
|---|---|
| Price terms | FOB Xiamen or CIF |
| Payment terms | T/T or L/C |
| Minimum order | 1 set |
| Mould standard | HASCO or DME standard components |
Key Benefits
S-Star is a stainless mould steel used the same way as S136, quenched for polish retention in a moulding environment that corrodes softer cavities, which is why it is the cavity steel on this an ABS sanitary housing with side features on three faces tool
A pinpoint gate breaks away by itself as the mould opens, leaving a small witness instead of a trimmed stub
A single impression keeps the tool cost down and makes sense until annual volume genuinely outgrows one cavity
Three slides is a low count for this kind of part, and every slide left out is cycle time and maintenance removed
ABS moulds easily, plates well and is the default for bathroom and consumer parts
Problems It Solves
ABS off-gasses in the tool, and a cavity that corrodes between runs shows up as pitting on a plated part
A cold gate on a visible face leaves a witness that somebody then has to trim, colour match or hide
A single impression tool cannot supply a programme once it reaches production volume, and by then the tool is already paid for
Who It Is For And Where It Is Used
Who it is for
- Bathroom and sanitary ware brands
- Sanitary component assemblers
- Trading companies holding a bathroom brand
Application scenarios
- Moving a European shower tool to an Asian source without changing the part
- Replacing a cover plate tool that has started to bow parts
- Adding a second impression once a launch programme reaches volume
Technical Features And Materials
Technical features
- DAIDO S-Star quenching cavity and core
- 1 x 1 impression layout
- Pinpoint gate feed
- Three mechanical slides with hardened wear plates
- Cavity and core rated at 600,000 shots
- HASCO or DME standard mould base components
Customisation options
- Built as a two cavity or multi impression tool where the annual volume supports it
- Cavity steel changed from DAIDO S-Star quenching where your moulding grade or your expected shot count calls for something different
- Gate type moved away from the pinpoint gate if the cosmetic face or the degating requirement changes
- Cosmetic features such as texture, logos and part numbers cut as replaceable inserts so a later change does not mean a new cavity
- Mould base built to HASCO or DME dimensions, or to a standard your own tool room already stocks spares for
Materials
- ABS
How This Mould Is Made
- Cavity and core blocks are inspected against the specified grade before they enter the machining route
- Cavity geometry is cut on the CNC machining centres from programmes generated off the released part model
- Cavity and core are quenched and tempered, then re-measured, because heat treatment moves steel and the movement has to be machined back out
- Rib roots, text and internal corners are burned in with EDM electrodes, which is detail no rotating cutter can reach
- The three slide pockets are wire cut so the slide fit repeats rather than being filed in
- The moulding face is polished to the finish the part needs, which for a plated part is a different grade from a textured one
- Parting line, shut offs and ejection are fitted and spotted by hand at the bench
- The tool is trialled on one of our injection machines and the 100 sec cycle is measured rather than assumed
Quality Control On This Tool
- Incoming cavity and core steel is checked against the grade on the order, not against the delivery note
- Machined inserts and plates are measured between operations rather than only at the end of the route
- Slide travel and shut off contact are checked at the bench before the tool goes anywhere near a press
- Trial parts are measured on the 2D image measuring projector against the dimensions nominated on your drawing
- Corrections found at trial are recorded against the mould number with the date and the reason, so a repair years later starts from what the tool actually is
- Before shipment the water and hydraulic circuits are blown out and plugged and the moulding faces are oiled
Compared With The Alternatives
A two cavity version of the same part
Doubles output per cycle for roughly 60 to 70 percent more tool cost. It pays back above a few hundred thousand pieces a year and not below.
A pre-hardened P20 or 718 tool
Cheaper and faster to cut, but it will not hold this tool's finish for this tool's shot count in this material.
A hot runner version
Removes the runner weight and allows a gate in the middle of the part, at a higher tool cost and with a heated manifold to maintain.
Use And Maintenance Guide
- Run the tool in the ABS grade it was trialled with; changing grade changes shrinkage and cavity wear at the same time
- Inspect the pinpoint gate at every service, because gate condition is what decides whether parts come off the tool clean
- Grease the slide gibs on the interval in the tool documentation rather than waiting for flash to appear
- Check that every slide returns fully after a press change; a slide that does not return will damage the cavity on the next close
- Oil the moulding faces and plug the circuits for any storage longer than a week
Related Products
Moulds For Sanitary Ware Parts
ABS Sanitary Part Mould With S136 Cavity Steel
Stainless quenched cavity for a plated bathroom part
Product materials ABSMould material S136 quenching
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Moulds For Sanitary Ware Parts
ABS Shower Head Mould With Two Cavities And Six Slides
The most complex tool in the archived catalogue
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Moulds For Automotive Interior Parts
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Industries And Guides
Industry
Sanitary Ware
Shower heads, hand showers, cisterns, toilet seats and cover plates moulded in ABS and PP
Industry
Medical Instrument
Instrument housings and moulded components for medical equipment makers
Design Guide
Slides And Lifters And What Undercuts Really Cost
Every undercut adds a moving part to the mould. From one slide to six, what each one adds to cost, cycle and maintenance.
ABS Sanitary Part Mould With Three Slides Questions
What buyers ask about this tool before ordering.
Why DAIDO S-Star quenching for this tool?
S-Star is a stainless mould steel used the same way as S136, quenched for polish retention in a moulding environment that corrodes softer cavities. Which of the two a tool gets usually comes down to availability in the section size needed.
What does the pinpoint gate mean for the finished part?
A pinpoint gate breaks away by itself as the mould opens, leaving a small witness instead of a trimmed stub. It needs a three plate mould base, which is part of the tool cost.
What does the 600,000 shots figure actually cover?
It is the cavity and core life the tool was built for, running the nominated ABS grade under normal maintenance. It is not a guarantee against damage from a mispositioned part, a press fault or a missed service interval.
Is the 100 sec cycle achievable in our press?
It was measured on a trial here with the mould running ABS. Cycle time follows the heaviest section of the part far more than it follows the press, so it should transfer, but confirm your clamp tonnage and cooling capacity with us first.
Do you supply the moulded parts as well as the mould?
Yes. The plant runs injection machines below 600 tons on the same site as the tool room, so a mould built here can be trialled and then run for production without shipping it anywhere.
Get A Quotation For This Tool
Tell us your moulding grade, annual volume and target date and we will come back with a specification you can compare against any other offer.