Dongguan JEC Mold Co., Limited · ISO 9001:2015
Injection Mold with Multi Circuit Water Manifolds
Plastic Injection Molds

Injection Mold with Multi Circuit Water Manifolds

Mold fitted with several independent water circuits routed through side manifolds.

Injection Mold with Multi Circuit Water Manifolds
Overview

Injection Mold with Multi Circuit Water Manifolds

Injection Mold with Multi Circuit Water Manifolds is one of the parts molded on tooling built at our Dongguan shop. Mold fitted with several independent water circuits routed through side manifolds.

Material arriving for this kind of tool is inspected on receipt, with steel hardness inspection and steel certification held on file against the job.

Final mold inspection and packing inspection are the last two steps before shipment, because a tool that passes trial can still arrive damaged.

Key Benefits

  • Reply to every enquiry inside 24 hours
  • One shop from design through trial, with no tool transfer between vendors
  • MoldFlow filling, packing, warpage and cooling on mass production tooling
  • Mold motion simulation on complex multi-action tooling

Problems It Solves

  • Weld lines landing on a visible face because gating was chosen for fill alone
  • Cavity finishes agreed after the steel was cut instead of before
  • Side actions that collide on the first close because the sequence was never simulated

Who It Is For

  • OEMs moving a program to an Asian tooling source
  • Product companies needing a tool and the engineering behind it
  • Buyers replacing a tool that failed in production
  • Teams needing rapid prototype tooling before committing to steel

Application Scenarios

  • Two-plate and three-plate production molds
  • Slide and lifter action tools
  • Multi-cavity family and balanced-runner molds
  • Rapid prototype molds ahead of a production tool
Manufacturing Process

How the Tool Behind Injection Mold with Multi Circuit Water Manifolds Is Built

  1. Design

    Full 3D mold design completed to one hundred percent and checked in a design review meeting.

  2. DFM and MoldFlow

    A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.

  3. Machining

    CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.

  4. Trial and inspection

    Mold trial with trial report and sample dimension report, then final mold and packing inspection.

Specifications

Technical Data

The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.

Product nameInjection Mold with Multi Circuit Water Manifolds
Reference on our cataloguez Plastic Mold 7
CategoryPlastic Injection Molds
ProcessPlastic injection molding
Tooling built byDongguan JEC Mold Co., Limited, Dongguan, China
Designed tool lifeMore than 1 million shots
Mold standardCustomer standard, or DME / Meusburger / HASCO / Progressive / MISUMI
Design data formatsSTEP, IGES, Parasolid, CATIA, SolidWorks
Quality systemISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts
Part dimensionsTBC — confirmed in the quotation
Resin or alloy gradeTBC — confirmed in the quotation
Cavity countTBC — confirmed in the quotation
Dimensional toleranceTBC — confirmed in the quotation
Surface finishTBC — confirmed in the quotation
Annual volumeTBC — confirmed in the quotation
Quality Control

What Is Checked

  • Customer mold specification and requirement review and discussion during the kick-off meeting
  • 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
  • Incoming material inspection
  • Steel hardness inspection and steel certification
  • Electrode dimension and surface finish inspection
  • Steel dimension inspection after machining
  • Mold trial reports with a sample dimension report (FAI)
  • Final mold inspection and packing inspection

Certification

ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.

Customization

Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.

Compared With a Prototype Tool

A production mold for Injection Mold with Multi Circuit Water Manifolds is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.

Rapid Prototype Molds

Use Guide

  • Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
  • State the resin or alloy, the annual volume and the mold standard
  • Comment on the DFM before fabrication — that is the cheapest point to change anything
  • Review the trial report and sample dimension report against your own drawing before release
  • Keep the mold standard on file so spares stay available locally
FAQ

Injection Mold with Multi Circuit Water Manifolds — Buyer Questions

What will we receive when the mold for Injection Mold with Multi Circuit Water Manifolds is tried?

Mold trial reports together with a sample dimension report (FAI). Those documents are what any later dimensional discussion is settled against.

What tool life should we expect on a mold for Injection Mold with Multi Circuit Water Manifolds?

Our high quality injection molds are built for more than 1 million shots. The exact figure for your tool depends on the resin, the cycle and the part geometry, and we put it in the quotation rather than leaving it open.

Can you work to our own mold standard for Injection Mold with Multi Circuit Water Manifolds?

Yes. Mold design follows your own standard where you have one, and otherwise a global standard such as DME / Meusburger / HASCO / Progressive / MISUMI. Naming the standard in the enquiry avoids re-specifying components later in the design.

Are you certified?

Yes — ISO 9001:2015, with the scope recorded on the certificate as: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts. The certificate is shown on our quality page.

Quote Injection Mold with Multi Circuit Water Manifolds

Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.