Mirror Polished Two Cavity Plate
Two-cavity plate finished to a mirror polish across the full molding surface.
Mirror Polished Two Cavity Plate
Mirror Polished Two Cavity Plate is one of the parts molded on tooling built at our Dongguan shop. Two-cavity plate finished to a mirror polish across the full molding surface.
Material arriving for this kind of tool is inspected on receipt, with steel hardness inspection and steel certification held on file against the job.
Quality control on a part like this starts at the initial stage rather than at final inspection, and runs through pre-DFM, mold design, fabrication, trials and the final check before delivery.
Key Benefits
- Trial report with a sample dimension report (FAI) on delivery
- CNC, EDM, grinding and CMM equipment under one roof
- Mold motion simulation on complex multi-action tooling
- Standard components to DME / Meusburger / HASCO / Progressive / MISUMI so spares stay available locally
Problems It Solves
- Side actions that collide on the first close because the sequence was never simulated
- Tools shipped without a final inspection, arriving damaged and undocumented
- Suppliers who cannot read a mold standard written in English
Who It Is For
- Tool shops outsourcing overflow cavity and core work
- Mold owners needing spare or replacement inserts
- OEMs holding their own tools and buying consumable components
- Buyers needing electrode and insert work with an inspection record
Application Scenarios
- Cavity and core plates for production molds
- Slide blocks, lifters and shut-off inserts
- Core pins, blades and ground details
- Replacement inserts for tools already in production
How the Tool Behind Mirror Polished Two Cavity Plate Is Built
- Design
Full 3D mold design completed to one hundred percent and checked in a design review meeting.
- DFM and MoldFlow
A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.
- Machining
CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.
- Trial and inspection
Mold trial with trial report and sample dimension report, then final mold and packing inspection.
Technical Data
The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.
| Product name | Mirror Polished Two Cavity Plate |
|---|---|
| Reference on our catalogue | Mold Component 9 |
| Category | Mold Components |
| Process | Plastic injection molding |
| Tooling built by | Dongguan JEC Mold Co., Limited, Dongguan, China |
| Designed tool life | More than 1 million shots |
| Mold standard | Customer standard, or DME / Meusburger / HASCO / Progressive / MISUMI |
| Design data formats | STEP, IGES, Parasolid, CATIA, SolidWorks |
| Quality system | ISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts |
| Part dimensions | TBC — confirmed in the quotation |
| Resin or alloy grade | TBC — confirmed in the quotation |
| Cavity count | TBC — confirmed in the quotation |
| Dimensional tolerance | TBC — confirmed in the quotation |
| Surface finish | TBC — confirmed in the quotation |
| Annual volume | TBC — confirmed in the quotation |
What Is Checked
- Customer mold specification and requirement review and discussion during the kick-off meeting
- 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
- Incoming material inspection
- Steel hardness inspection and steel certification
- Electrode dimension and surface finish inspection
- Steel dimension inspection after machining
- Mold trial reports with a sample dimension report (FAI)
- Final mold inspection and packing inspection
Certification
ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.
Customization
Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.
Compared With a Prototype Tool
A production mold for Mirror Polished Two Cavity Plate is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.
Rapid Prototype MoldsUse Guide
- Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
- State the resin or alloy, the annual volume and the mold standard
- Comment on the DFM before fabrication — that is the cheapest point to change anything
- Review the trial report and sample dimension report against your own drawing before release
- Keep the mold standard on file so spares stay available locally
Others in Mold Components
Polished Cavity Insert for Automotive Trim
Machined and polished insert carrying a long automotive trim form with sharp shut-offs.
View details →
Cavity Plate for Appliance Panel
Large cavity plate with a deep panel form, guide bores and a full cooling pattern.
View details →
Mold Plate with Lamp Housing Cavity
Plate carrying a curved lamp housing cavity with slide pockets and ejector bores.
View details →
Precision Core Insert Block
Tall machined core block with stepped faces, deep slots and interlocking shut-offs.
View details →Mirror Polished Two Cavity Plate — Buyer Questions
How long does a quotation take for Mirror Polished Two Cavity Plate?
We return a professional mold quotation within 2 working days. Send the 3D data, the resin and the expected annual volume and that is usually enough to quote without a second round of questions.
Can you supply replacement inserts for a tool already in production?
Precision components making with CNC and EDM machining is a service we sell on its own. Send the insert drawing or the 3D data and we will quote it as a component job.
Can you work to our own mold standard for Mirror Polished Two Cavity Plate?
Yes. Mold design follows your own standard where you have one, and otherwise a global standard such as DME / Meusburger / HASCO / Progressive / MISUMI. Naming the standard in the enquiry avoids re-specifying components later in the design.
Do you make the part as well as the mold for Mirror Polished Two Cavity Plate?
We can. Mold-making is ninety percent of our business and injection production is the other ten percent, and both sit inside the same ISO 9001:2015 scope.
Quote Mirror Polished Two Cavity Plate
Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.