Cold Welding Dies
CHY Welding Dies for Hydraulic Pressure Welding Machines
Matched die sets for CHY100 CHY200 CHY400 and CHY700, covering copper 1.00-13.00 mm and aluminium 1.00-25.00 mm.
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Welding Dies for DA100 and DB100 Cold Welders
Single cavity to 3.25 mm copper and double cavity to 2.50 mm, matched to the DA100 and DB100 machines.
Product Overview
Welding Dies for DA100 and DB100 Cold Welders
These are the die sets for the two larger desk machines. Single cavity dies matched to the DA100 and DB100 cover copper from 1.00 mm to 3.25 mm and aluminium from 1.00 mm to 5.00 mm. Double cavity dies for the same machines cover copper and aluminium from 1.00 mm to 2.50 mm.
Specifications
- Matched machinesDA100, DB100
- Single cavity copper range1.00 mm to 3.25 mm
- Single cavity aluminium range1.00 mm to 5.00 mm
- Double cavity range1.00 mm to 2.50 mm copper and aluminium
- Tolerance to wire-1% to +2% of the wire diameter
- Rectangular sectionsCalculated from the cross-sectional area
Key Benefits
What This Model Gives You
Single or Double Cavity
Single cavity for the full range, double cavity up to 2.50 mm for doubled life on the running sizes.
Aluminium to 5.00 mm
The aluminium range runs wider than the copper range, as it does across the machine programme.
Cut to Your Wire
Round or profile wire and rod to the customer's specification, within the 0.10-25.0 mm programme.
Rectangular by Area
The range for rectangular non-ferrous wire is calculated from the cross-sectional area.
Application Scenarios
Where It Is Used
- DA100 and DB100 bench machines
- Intermediate copper drawing
- Aluminium conductor work
- Stranding and bunching feed
Industries
Problems It Solves
Why Buyers Specify It
- A cavity cut for the wrong diameter never gives a full upset
- Single cavity dies wear out fastest on the busiest size
- Profile and rectangular wire has no off-the-shelf cavity
Compared With Other Models
SD1 single dies fit the PB10, PC10 and PW10 fine machines. SD2 double cavity dies fit PA30, DA30 and DB30. These DA100/DB100 sets cover the next band up, and CHY dies cover the hydraulic machines from 1.00 mm to 13.00 mm copper.
Use Guide
How It Is Set Up and Run
- Confirm the machine model and whether single or double cavity is wanted.
- Give the wire diameter and material; for rectangular wire give the cross-sectional area.
- Fit the pair squarely and check the cavity closes clean.
- Replace when the flash stops forming evenly around the cavity.
Customisation and Supply
What Is Built to Order
Dies to Your Wire
Dies are manufactured for wire between 0.10 mm and 25.0 mm to suit round or profile wire and rod, to the customer's own specification, at -1% / +2% of the wire diameter.
Your Electrical Supply
On the motorised and hydraulic machines, operating voltage is built to the industrial supply of the destination country. State voltage, phase and frequency with the order.
Export Packing
Machines are packed in a strong wooden or plywood case as stated per model. Carry cases are supplied with the portable welders and the DA10.
Related Articles
Background Reading
Related Products
Others in Cold Welding Dies
Cold Welding Dies
SD1 Single Cavity Welding Dies
Industry standard single cavity dies matched to PB10 PC10 and PW10 cold welding machines.
View specifications
Cold Welding Dies
SD2 Double Cavity Welding Dies
Two cavities per die set for PA30 DA30 and DB30, copper 0.30-1.20 mm and aluminium 0.30-1.40 mm.
View specificationsFAQ
Welding Dies for DA100 and DB100 Cold Welders Questions
Which machines do these dies fit
DA100 and DB100 cold pressure welding machines.
What range does the single cavity die cover
Copper wire 1.00 mm to 3.25 mm and aluminium wire 1.00 mm to 5.00 mm.
What range does the double cavity die cover
Copper and aluminium wire 1.00 mm to 2.50 mm.
How is a rectangular section quoted
The range for rectangular non-ferrous wire is calculated according to the cross-sectional area.
Quote the Welding Dies for DA100 and DB100 Cold Welders
Give the wire material, the diameter and the country the machine will run in, and the quote comes back with the die set and the voltage build already decided.