Cold Welding Dies
CHY Welding Dies for Hydraulic Pressure Welding Machines
Matched die sets for CHY100 CHY200 CHY400 and CHY700, covering copper 1.00-13.00 mm and aluminium 1.00-25.00 mm.
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SD1 Single Cavity Welding Dies
Industry standard single cavity dies matched to PB10 PC10 and PW10 cold welding machines.
Product Overview
SD1 Single Cavity Welding Dies
SD1 dies are the single cavity welding dies for the fine-wire portable machines. They are part of the SGT industry-standard die programme, which covers wire sizes between 0.10 mm and 25.0 mm and can be manufactured to suit round or profile wire and rod to the customer's own specification.
Specifications
- Matched machinesPB10, PC10, PW10
- CavitySingle
- Die programme range0.10 mm to 25.0 mm
- Tolerance to wire-1% to +2% of the wire diameter
- Wire formRound or profile wire and rod to the customer's specification
- CompatibilityIndustry standard type, also suits comparable welders from other manufacturers
Key Benefits
What This Model Gives You
Matched to PB10 PC10 PW10
Cut for the fine-wire portable frames, so the cavity sits square in the machine.
Industry Standard Type
Also suits comparable cold pressure welders from other manufacturers.
Cut to Your Wire
Round or profile wire and rod, manufactured to the customer's specification.
-1% / +2% Tolerance
The published tolerance between the die and the wire, which is what makes the upset repeatable.
Application Scenarios
Where It Is Used
- Fine wire drawing frames
- Enamelled and magnet wire
- Fine bunching and braiding
- Laboratory and sample work
Industries
Problems It Solves
Why Buyers Specify It
- A die cut for the wrong size never gives a full upset
- Buying from the machine maker alone limits the available cavities
- Profile wire has no off-the-shelf cavity
Compared With Other Models
SD1 dies are single cavity for the finest machines. SD2 dies are double cavity, matched to PA30, DA30 and DB30, covering copper 0.30-1.20 mm. Larger machines take the DA100/DB100 and CHY die families.
Use Guide
How It Is Set Up and Run
- Confirm the machine model — SD1 fits PB10, PC10 and PW10.
- Give the exact wire diameter, and the profile if not round.
- Fit the die pair squarely and check the cavity closes clean.
- Replace when the flash stops forming evenly around the cavity.
Customisation and Supply
What Is Built to Order
Dies to Your Wire
Dies are manufactured for wire between 0.10 mm and 25.0 mm to suit round or profile wire and rod, to the customer's own specification, at -1% / +2% of the wire diameter.
Your Electrical Supply
On the motorised and hydraulic machines, operating voltage is built to the industrial supply of the destination country. State voltage, phase and frequency with the order.
Export Packing
Machines are packed in a strong wooden or plywood case as stated per model. Carry cases are supplied with the portable welders and the DA10.
Related Articles
Background Reading
Related Products
Others in Cold Welding Dies
Cold Welding Dies
SD2 Double Cavity Welding Dies
Two cavities per die set for PA30 DA30 and DB30, copper 0.30-1.20 mm and aluminium 0.30-1.40 mm.
View specifications
Cold Welding Dies
Welding Dies for DA100 and DB100 Cold Welders
Single cavity to 3.25 mm copper and double cavity to 2.50 mm, matched to the DA100 and DB100 machines.
View specificationsFAQ
SD1 Single Cavity Welding Dies Questions
Which machines do SD1 dies fit
PB10, PC10 and PW10 cold welding machines.
What size range can be cut
SGT manufactures industry standard dies for wire sizes between 0.10 mm and 25.0 mm.
Can dies be cut for profile wire
Yes, dies can be manufactured to suit round or profile wire and rod according to the customer's specification.
Do they fit other makes of welder
SGT welding dies are the industry standard type and are also suitable for comparable cold pressure welders from other manufacturers.
Quote the SD1 Single Cavity Welding Dies
Give the wire material, the diameter and the country the machine will run in, and the quote comes back with the die set and the voltage build already decided.