Conductor Butt Welding Machines
HD016 Conductor Butt Welding Machine for 1.0-16.0 mm²
Single phase 220 V chamber welder with 12 gears and a quartz crucible, for bunched copper conductor.
View specifications
HD120 Conductor Butt Welding Machine for 35-120 mm²
Three phase 380 V 50 kVA chamber welder with pneumatic clamping, for large stranded conductor and cable.
Product Overview
HD120 Conductor Butt Welding Machine for 35-120 mm²
The HD120 bonds stranded and bunched conductors and cables from 35.0 mm² to 120 mm². It runs three phase 50 Hz 380 V at up to 50 kVA, uses pneumatic clamping and pneumatic extrusion and pushing, and welds inside a quartz glass crucible. Net weight is 190 kg in an 1100 × 500 × 1200 mm frame.
Specifications
- Conductors butt welding machine ModelHD120
- Copper conductors welding range35.0mm² to 120mm²
- Main applicationBond the stranded or bunched conductor and cables
- Rated VoltagesThree phase, 50Hz, 380V
- Max Power50KVA
- Clamping systemPneumaric
- Extrusion and pushing systemPneumaric
- Dimension1100*500*1200mm
- Net weight190kgs.
Key Benefits
What This Model Gives You
Up to 120 mm²
Covers the power and distribution cable sections that a small chamber welder cannot reach.
Pneumatic Clamping and Pushing
Consistent clamping force and feed rate across a large section, which is what makes the joint repeatable.
50 kVA Available
Enough power to bring a 120 mm² conductor to plastic condition in one cycle.
Quartz Crucible
A transparent chamber the operator can see through, with a 1300 °C softening point.
Application Scenarios
Where It Is Used
- Power and distribution cable conductor
- Large stranded and sector-shaped conductor
- Aluminium and copper cable jointing
- Insulation extrusion feed for heavy cable
Industries
Problems It Solves
Why Buyers Specify It
- A large conductor break stops an extrusion line for hours
- Mechanical clamping loses consistency at 120 mm²
- Ceramic crucibles crack under the thermal shock of a heavy section
Compared With Other Models
The HD016 covers 1.0-16.0 mm² mechanically from a single phase 220 V supply at 80 kg. The HD120 is the pneumatic three-phase machine for 35.0-120 mm² at 190 kg.
Use Guide
How It Is Set Up and Run
- Fit the quartz crucible sized to the conductor.
- Set the clamping air pressure for the section.
- Load both conductor ends so they meet inside the crucible.
- Run the cycle, shatter the crucible, and dress the joint before the extruder.
Customisation and Supply
What Is Built to Order
Dies to Your Wire
Dies are manufactured for wire between 0.10 mm and 25.0 mm to suit round or profile wire and rod, to the customer's own specification, at -1% / +2% of the wire diameter.
Your Electrical Supply
On the motorised and hydraulic machines, operating voltage is built to the industrial supply of the destination country. State voltage, phase and frequency with the order.
Export Packing
Machines are packed in a strong wooden or plywood case as stated per model. Carry cases are supplied with the portable welders and the DA10.
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Background Reading
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View specificationsFAQ
HD120 Conductor Butt Welding Machine for 35-120 mm² Questions
What conductor range does it cover
Copper conductors from 35.0 mm² to 120 mm².
What supply does it need
Three phase, 50 Hz, 380 V, with a maximum power of 50 kVA.
Is the clamping mechanical or pneumatic
Pneumatic, as are the extrusion and pushing systems.
What are the dimensions
1100 × 500 × 1200 mm, 190 kg net.
Quote the HD120 Conductor Butt Welding Machine for 35-120 mm²
Give the wire material, the diameter and the country the machine will run in, and the quote comes back with the die set and the voltage build already decided.