Conductor Butt Welding Machines
HD120 Conductor Butt Welding Machine for 35-120 mm²
Three phase 380 V 50 kVA chamber welder with pneumatic clamping, for large stranded conductor and cable.
View specifications
HD016 Conductor Butt Welding Machine for 1.0-16.0 mm²
Single phase 220 V chamber welder with 12 gears and a quartz crucible, for bunched copper conductor.
Product Overview
HD016 Conductor Butt Welding Machine for 1.0-16.0 mm²
The HD016 bonds stranded and bunched copper conductor from 1.0 mm² to 16.0 mm². It runs from a single phase 50 Hz 220 V supply at 3 kVA maximum, clamps and extrudes mechanically, uses a quartz glass tube as the welding crucible, and cools naturally — so there is no water circuit to plumb in.
Specifications
- Conductors butt welding machine ModelHD016
- Copper bunched wire welding range1.0mm² to 16.0mm²
- Main applicationBond the stranded or bunched conductor
- Rated VoltagesSingle phase, 50Hz, 220V
- Max Power3KVA
- Multiple gears12
- Clamping systemMechanical
- Extrusion and pushing systemMechanical
- Heat removal typeNatural cooling
- Dimension600*500*1200mm
- Net weight80kgs.
Key Benefits
What This Model Gives You
Single Phase 220 V
A 3 kVA single phase machine can be plugged in beside the line rather than waiting on a three-phase drop.
12 Gears of Adjustment
Enough steps to set the machine correctly across a 1.0 to 16.0 mm² span.
Quartz Crucible
Transparent, ±0.01 mm hole tolerance and a 1300 °C softening point, against an opaque rough-bored ceramic tube.
Natural Cooling
No water circuit, no chiller, nothing extra to maintain.
Application Scenarios
Where It Is Used
- Bunched copper conductor 1.0-16.0 mm²
- Automotive and appliance cable
- Building wire conductor
- Insulation extrusion line restarts
Industries
Problems It Solves
Why Buyers Specify It
- Stranded conductor cannot be cold welded like a solid wire
- A conductor break at the extruder is an insulation extrusion shutdown
- A pneumatic machine needs air that a small line may not have
Compared With Other Models
The HD120 is the larger machine: 35.0-120 mm², three phase 380 V, 50 kVA, with pneumatic clamping and pushing at 190 kg. The HD016 is the single phase mechanical machine for the small and medium sections at 80 kg.
Use Guide
How It Is Set Up and Run
- Select the quartz crucible whose hole diameter matches the conductor.
- Load both conductor ends into the crucible so the ends touch.
- Set the gear for the section and start the cycle.
- Once welded, shatter the crucible and dress the joint lightly before it enters the extruder nozzle.
Customisation and Supply
What Is Built to Order
Dies to Your Wire
Dies are manufactured for wire between 0.10 mm and 25.0 mm to suit round or profile wire and rod, to the customer's own specification, at -1% / +2% of the wire diameter.
Your Electrical Supply
On the motorised and hydraulic machines, operating voltage is built to the industrial supply of the destination country. State voltage, phase and frequency with the order.
Export Packing
Machines are packed in a strong wooden or plywood case as stated per model. Carry cases are supplied with the portable welders and the DA10.
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View specificationsFAQ
HD016 Conductor Butt Welding Machine for 1.0-16.0 mm² Questions
What conductor sizes does it weld
Copper bunched wire from 1.0 mm² to 16.0 mm².
What supply does it need
Single phase, 50 Hz, 220 V, 3 kVA maximum power.
How is the conductor clamped and extruded
Both mechanically. Heat removal is by natural cooling.
What are the dimensions
600 × 500 × 1200 mm, 80 kg net.
Quote the HD016 Conductor Butt Welding Machine for 1.0-16.0 mm²
Give the wire material, the diameter and the country the machine will run in, and the quote comes back with the die set and the voltage build already decided.