CHY800 Hydraulic Pressure Welding Machine

CHY800 Hydraulic Pressure Welding Machine

The largest frame in the range — copper rod 8.00-20.00 mm and aluminium rod 8.00-25.00 mm.

Product Overview

CHY800 Hydraulic Pressure Welding Machine

The CHY800 is a two-part machine: a 2000 kg press and a 300 kg power pack, together covering pure copper rod from 8.00 mm to 20.00 mm and pure aluminium rod from 8.00 mm to 25.00 mm. It is the machine for the top of the rod range, where nothing smaller will upset the section.

Specifications

  • Hydraulic pressure welding machine ModelCHY800
  • Pure copper rod8.00mm-20.00mm
  • Pure aluminium rod8.00mm-25.00mm
  • DimensionL1300mm*W1000mm*H1300mm + L800mm*W1000mm*H1300mm
  • Net weight2000kgs+ 300kgs
Key Benefits

What This Model Gives You

20 mm Copper 25 mm Aluminium

The widest sections in the SGT cold welding programme.

Separate Power Pack

The 300 kg pack sits away from the press, which keeps heat and noise off the operator and simplifies siting.

2000 kg Press

The mass needed to hold die alignment on a 25 mm aluminium rod.

Solid Phase at Rod Scale

No heat, no flux and no filler even at 25 mm, so the rod is not annealed either side of the joint.

Application Scenarios

Where It Is Used

  • Copper rod breakdown at 20 mm
  • Aluminium rod to 25 mm
  • Continuous casting and rolling lines
  • Heavy conductor and busbar production

Industries

Problems It Solves

Why Buyers Specify It

  • Sections above 20 mm aluminium leave the CHY700 range behind
  • A single-block machine of this capacity is difficult to site
  • Resistance welding a 25 mm rod anneals a long heat-affected zone

Compared With Other Models

The CHY700 and CHY700-B stop at 13.00 mm copper and 25.00 mm aluminium in a single frame. The CHY800 starts at 8.00 mm and runs rod to 20.00 mm copper, and splits the machine into press and power pack rather than one block.

Use Guide

How It Is Set Up and Run

  1. Site the press and the power pack with the hydraulic run between them.
  2. Fit the die pair cut for the rod section.
  3. Load both rod ends into the cavity.
  4. Cycle the press, shear the flash, and pull-test before returning the line to production.
Customisation and Supply

What Is Built to Order

Dies to Your Wire

Dies are manufactured for wire between 0.10 mm and 25.0 mm to suit round or profile wire and rod, to the customer's own specification, at -1% / +2% of the wire diameter.

Your Electrical Supply

On the motorised and hydraulic machines, operating voltage is built to the industrial supply of the destination country. State voltage, phase and frequency with the order.

Export Packing

Machines are packed in a strong wooden or plywood case as stated per model. Carry cases are supplied with the portable welders and the DA10.

Related Products

Others in Hydraulic Pressure Welders

FAQ

CHY800 Hydraulic Pressure Welding Machine Questions

What sections does it cover

Pure copper rod 8.00 mm to 20.00 mm and pure aluminium rod 8.00 mm to 25.00 mm. Other sections such as rectangular wire are subject to evaluation.

Is it one machine or two

Two units: a press at L1300 × W1000 × H1300 mm and 2000 kg, plus a power pack at L800 × W1000 × H1300 mm and 300 kg.

What motor power and pressure

TBC — motor rating and working pressure are not published for this model; they are confirmed against the section on quotation.

What dies does it use

Dies are cut for the rod section being welded. Send the material and diameter with the enquiry.

Quote the CHY800 Hydraulic Pressure Welding Machine

Give the wire material, the diameter and the country the machine will run in, and the quote comes back with the die set and the voltage build already decided.