Comparison

Ventilated Stretch Film Compared With Standard Stretch Film

What the perforations change on a warm pallet and when a solid film is still the right answer

Ventilated Stretch Film Compared With Standard Stretch Film

Both films are polyethylene, both are applied on the same wrappers, and both hold a load by being stretched. The difference is thirteen holes in every row, and that difference only matters if your pallet is producing heat or moisture.

What A Solid Film Does Well

A continuous stretch film seals the pallet. That gives you a dust barrier, protection against splash and rain during yard movements, and a smooth surface that will not catch on conveyor guides. For dry ambient goods that never change temperature, that is a good outcome.

Where A Solid Film Fails

The same seal that keeps water out keeps water in. A pallet wrapped while its goods are warm carries warm moist air inside the wrap. That air cools, drops below its dew point, and the vapour condenses on the nearest cool surface, which is the inside of the film and the outer cartons.

The results are familiar to anyone who has opened one of these pallets: a wet film face, soft carton corners, lifted labels and sometimes marking on bare metal.

What Ventilated Film Changes

Ventilated stretch film is designed to maximise the aeration of the product wrapped. Because of its perforated film structure it allows quicker cooling and drying of palletised goods. Thirteen perforations in every row give heat and vapour a route out, and give any water that does form a route to evaporate.

Containment does not disappear with them. The holes are formed within the film web rather than cutting across it, and the web still carries the published tensile stress at break for the grade.

Side By Side

Sealing against dust and splashSolid film is better. Ventilated film has open perforations by design.
Warm or damp loadsVentilated film is better. Heat and vapour can leave the pallet.
Cooling after wrappingVentilated film is better. The air path through the pallet stays available.
Dry stable ambient goodsEither works. Solid film gives a slightly better surface barrier.
Containment forceComparable at the same gauge. Compare tensile stress at break rather than assuming.
Plastic weight per palletDepends on gauge and prestretch, not on whether the film is perforated.

When To Stay With A Solid Film

  • Goods stored and shipped entirely at ambient with no temperature transitions
  • Loads that need a genuine barrier against dust, splash or rain in an open yard
  • Products where any exposure to airflow is a contamination risk in your own risk assessment

When To Switch

  • Anything wrapped warm off a filling, retort or pasteurising line
  • Produce carrying field heat
  • Pallets that go into forced air, blast or room cooling after wrapping
  • Loads that cross temperature zones repeatedly, including sea freight
  • Any pallet that has arrived with soft cartons or unreadable labels

Products Mentioned In This Article

Keep Reading

Download data sheets and the product catalogue

Frequently Asked Questions

Is ventilated film weaker than solid film

Not inherently. The perforations are formed within the film web. Compare the published tensile stress at break and elongation at break for the specific grades rather than assuming a perforated film is weaker.

Can I run ventilated film on my existing wrapper

Yes. It is applied the same way. Confirm the web width and core diameter match your machine and we will supply to your format.

Does ventilated film cost more per pallet

Cost per pallet comes from weight per metre, width, passes and prestretch, not from whether the film is perforated. The prestretched grade at 3.1 g per metre is the lightest option we make.

Which goods should never use ventilated film

Anything that needs a genuine barrier against dust, splash or rain, and anything where your own risk assessment says airflow is a contamination route.

Have A Pallet That Does Not Fit The Theory

Send the load details and a photo. We would rather look at your actual pallet than guess from a description.

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