Solution

Load Stability

A wrap has one mechanical job: keep the load in the shape it left in. Ventilation must not cost you that.

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Load Stability with Jiamei ventilated packaging

Containment Force Comes From The Web

On a stretch film, the containment force applied to a load comes from the film web being held under tension. Perforations do not remove that. JMSH01 still carries a tensile stress at break of 26 kg and an elongation at break of 250 percent, and it is applied at a prestretch of up to 230 percent.

The number to watch is the gap between the prestretch you set on the wrapper and the elongation at break of the film. Set the machine at or near the break figure and the web will fail at pallet corners, where the geometry is worst.

Where Netting Holds Better Than Film

Film bridges. If a pallet has different case heights across a layer, a film web spans from the tallest carton to the next, leaving the step underneath unsupported. A knitted net follows the profile and grips the edges instead.

Elastic MPE netting goes further. Its stretch rate of 15 to 50 percent is determined by the weight of the load, so it draws out over the load and then pulls back in. When the load settles in transit the net follows it down and stays in contact, where a rigid wrap would go slack.

Diagnosing A Slack Arrival

  • Tight at dispatch and slack on arrival: the load is settling. Use elastic netting.
  • Loose at dispatch: the wrapper tension or the number of passes is too low.
  • Failing at corners: prestretch is set too close to the elongation at break.
  • Load leaning: base wraps are not tying the goods to the pallet.
  • Top layer moving: no top corner hold, or too few passes at the top edge.

Choosing By Load Type

Heavy, dense, regular loads suit the 25 micron prestretchable film. Uniform stacked crates suit standard HDPE netting. Mixed case sizes, compressible goods and long transport legs suit elastic MPE netting.

Working Through It Step By Step

  1. Describe the failure. Where and when the load moved matters more than what it was wrapped in.
  2. Check the base wraps. Most leaning loads are not tied to the pallet at the base.
  3. Check the wrapper settings. Prestretch should sit below the elongation at break of the film, not at it.
  4. Match the product to the load geometry. Film for regular loads, netting for stepped and irregular ones.
  5. Trial and handle it. Do a fork lift turn and a short road leg before deciding it works.

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Frequently Asked Questions

Do perforations reduce containment force

The holes are formed within the film web rather than cutting across it. JMSH01 reaches 26 kg tensile stress at break with 250 percent elongation at break, which handles most palletised loads.

My wrap is tight at dispatch and slack on arrival

The load is settling. A rigid wrap stays where it was applied while the load moves away from it. Elastic MPE netting stretches 15 to 50 percent depending on load weight and keeps pulling in.

Why does the film break at pallet corners

Corners apply the highest local strain. If prestretch is set close to the elongation at break, corners are where the web runs out of margin first. Back the prestretch setting down a step.

Should I use film or netting for mixed case sizes

Netting. Film bridges from the tallest carton to the next and leaves the step underneath unsupported. Knitted mesh conforms to the profile.

Describe The Pallet That Is Giving You Trouble

Load type, pallet size, weight, wrapper model and the temperature goods are wrapped at. A photo helps if the load is irregular.

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