Dongguan JEC Mold Co., Limited · ISO 9001:2015
Appliance Internal Frame Rail
Home & Office Appliance Parts

Appliance Internal Frame Rail

Black internal rail with a dense array of bosses, ribs and cable-routing features.

Appliance Internal Frame Rail
Overview

Appliance Internal Frame Rail

Appliance Internal Frame Rail is one of the parts molded on tooling built at our Dongguan shop. Black internal rail with a dense array of bosses, ribs and cable-routing features.

Cavity and core steel is machined on our own CNC and EDM equipment, inspected dimensionally after machining, and the electrodes are checked for dimension and surface finish before they are burnt.

The tool behind it is designed in full 3D to your standard or to a global standard such as DME / Meusburger / HASCO / Progressive / MISUMI, and the design is completed to one hundred percent detail before it is sent for your review.

Key Benefits

  • CNC, EDM, grinding and CMM equipment under one roof
  • Engineering correspondence in English throughout the project
  • Trial report with a sample dimension report (FAI) on delivery
  • ISO 9001:2015 quality management covering design, manufacture and service

Problems It Solves

  • Warpage found at assembly rather than in the cooling study
  • Cavity finishes agreed after the steel was cut instead of before
  • Side actions that collide on the first close because the sequence was never simulated

Who It Is For

  • Small domestic appliance brands
  • Office equipment and printer OEMs
  • Air treatment and climate product makers
  • Contract manufacturers assembling finished appliances

Application Scenarios

  • Top covers and housings on visible product faces
  • Grilles, louvres and vent panels
  • Chassis and base panels carrying assemblies
  • Handles, bezels and internal frame rails
Manufacturing Process

How the Tool Behind Appliance Internal Frame Rail Is Built

  1. Design

    Full 3D mold design completed to one hundred percent and checked in a design review meeting.

  2. DFM and MoldFlow

    A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.

  3. Machining

    CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.

  4. Trial and inspection

    Mold trial with trial report and sample dimension report, then final mold and packing inspection.

Specifications

Technical Data

The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.

Product nameAppliance Internal Frame Rail
Reference on our catalogueOA Part 8
CategoryHome & Office Appliance Parts
ProcessPlastic injection molding
Tooling built byDongguan JEC Mold Co., Limited, Dongguan, China
Designed tool lifeMore than 1 million shots
Mold standardCustomer standard, or DME / Meusburger / HASCO / Progressive / MISUMI
Design data formatsSTEP, IGES, Parasolid, CATIA, SolidWorks
Quality systemISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts
Part dimensionsTBC — confirmed in the quotation
Resin or alloy gradeTBC — confirmed in the quotation
Cavity countTBC — confirmed in the quotation
Dimensional toleranceTBC — confirmed in the quotation
Surface finishTBC — confirmed in the quotation
Annual volumeTBC — confirmed in the quotation
Quality Control

What Is Checked

  • Customer mold specification and requirement review and discussion during the kick-off meeting
  • 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
  • Incoming material inspection
  • Steel hardness inspection and steel certification
  • Electrode dimension and surface finish inspection
  • Steel dimension inspection after machining
  • Mold trial reports with a sample dimension report (FAI)
  • Final mold inspection and packing inspection

Certification

ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.

Customization

Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.

Compared With a Prototype Tool

A production mold for Appliance Internal Frame Rail is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.

Rapid Prototype Molds

Use Guide

  • Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
  • State the resin or alloy, the annual volume and the mold standard
  • Comment on the DFM before fabrication — that is the cheapest point to change anything
  • Review the trial report and sample dimension report against your own drawing before release
  • Keep the mold standard on file so spares stay available locally
FAQ

Appliance Internal Frame Rail — Buyer Questions

Can you supply replacement inserts for a tool already in production?

Precision components making with CNC and EDM machining is a service we sell on its own. Send the insert drawing or the 3D data and we will quote it as a component job.

Is a prototype tool worth it before the production mold?

It is when the design is not yet frozen. Rapid prototype mold making is one of our listed services, priced low and built for a fast lead time, and what the trial shows feeds the DFM for the production tool.

How do you inspect the steel used for Appliance Internal Frame Rail?

Incoming material inspection first, then steel hardness inspection with steel certification, then dimensional inspection after machining. Electrodes are inspected for dimension and surface finish before they are used.

Do you make the part as well as the mold for Appliance Internal Frame Rail?

We can. Mold-making is ninety percent of our business and injection production is the other ten percent, and both sit inside the same ISO 9001:2015 scope.

Quote Appliance Internal Frame Rail

Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.