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Line drawing of a complete block production line with batching plant and conveyors
Buying Guide

How To Choose Block Machine Capacity Without Overbuying

Machine capacity is decided by blocks per mould and cycle time, not by the model number. Here is how to work backwards from your order book.

Start From Blocks Per Shift Not Model Numbers

Every BRICKMATE capacity table gives three numbers for each block size: pieces per mould, pieces per hour and pieces per 8 hours. Those are the numbers to compare, because a model designation tells you nothing on its own. The QT4-15 produces 5,000 to 7,000 standard blocks per 8 hour shift. The QT6-15 produces 11,520 hollow blocks at 400 x 200 x 200 mm. The QT8-15 produces 15,360 and the QT12-15 produces 23,040 in the same size. Take your peak monthly demand, divide by working days and by shifts, and the shortlist writes itself.

Blocks Per Mould Is The Real Multiplier

Cycle times across the automatic range barely vary: 15 to 20 seconds on the QT4-15, QT5-15, QT6-15, QT8-15 and QT12-15, and 12 to 25 seconds on the QT10-15. What changes is how many blocks the mould holds. Five on the QT5-15, six on the QT6-15, eight on the QT8-15, ten on the QT10-15 and twelve on the QT12-15. That is why output roughly doubles between the QT5-15 and the QT12-15 while the cycle stays the same.

Small Blocks Change The Arithmetic Completely

A mould that holds ten 400 x 200 x 200 mm hollow blocks holds fifty 230 x 110 x 70 mm solid bricks. On the QT10-15 that is the difference between 1,800 to 2,100 pieces per hour and 7,800 to 12,500 pieces per hour. If most of your sales are solid bricks or pavers, size the machine on that product rather than on the largest hollow block.

Leave Headroom For Real Conditions

Every published capacity note on the source specifications says the same thing: capacity is indicative only and actual capacity varies with operator efficiency and material quality. Treat the published figure as the ceiling of a well-run shift, not as an average, and size with room above your current demand.

Line drawing of a complete block production line with batching plant and conveyors
Line drawing of a complete block production line with batching plant and conveyors
Questions

Questions About This Guide

Is a bigger machine always cheaper per block?
Not if it runs half empty. The labour and supervision of an automatic line is similar whether it is making 11,520 or 23,040 blocks a shift, so the larger machine only wins when the order book can fill it.
Which number should go in a business plan?
The pieces per 8 hours figure for your main block size, reduced for start-up, mould changeovers and maintenance. The published figures assume a well-run shift.
Can capacity be increased later?
Output boosting and production line optimisation are part of the free lifetime technical service, and vibration system reinforcement is offered as an upgrade.

Put This Into Practice

Send the block sizes and the output you need, and a machine recommendation with the published capacity table comes back.