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Spare Parts And Maintenance On A Continuous Block Line
What to hold on the shelf, what the warranty covers, and what support looks like after it expires.
Hold The Parts That Stop The Line
The published spare parts stock covers vibration boxes, imported bearings, hydraulic pumps, hydraulic valves, conveyor belts, mixing blades, block moulds, PLC touch screens, frequency converters and servo motors. On a continuous line, the cost of holding a bearing and a hydraulic valve on the shelf is small against a week of downtime.
What The Warranty Covers
12 months on the main machine frame, vibration system, drive motors and the Siemens PLC control system, counting from the date of shipment. Quick-wear parts and damage caused by improper operation or man-made faults are excluded, which is the normal boundary on industrial equipment.
Diagnosing A Stop
On the QT4-15 the PLC includes fault self-diagnosis, so the screen names the station that halted. Beyond that, engineers provide video call support for assembly, wiring, hydraulic system debugging, vibration parameter adjustment, mixer operation and operator training.
After The Warranty
Technical support does not stop. Free guidance continues for equipment fault troubleshooting, formula adjustment of concrete raw materials, output boosting and production line optimisation for the life of the machine.
Machines Referenced In This Guide
QT8-15 Automatic Hollow Block Making Machine
90 kN hydraulic automatic machine moulding eight hollow blocks per cycle, 15360 blocks per 8 hour shift.
1920 pcs/hour at 400 x 200 x 200
QT10-15 Full Automatic Concrete Block Production Line
Large production line with Siemens, Omron and Yuken components, 90 kN vibration and a published output table across seven block types.
3600-4800 pcs/hour at 400 x 100 x 200 hollow block
QT4-15 Automatic Concrete Hollow Block Making Machine
Full hydraulic automatic machine producing 5000 to 7000 standard blocks per 8 hour shift from sand, fly ash, slag, gangue or construction waste.
5000-7000 standard blocks per shiftQuestions About This Guide
Are spare parts expensive?
Can your engineers come to our plant?
Is remote support charged?
Put This Into Practice
Send the block sizes and the output you need, and a machine recommendation with the published capacity table comes back.