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How A Valve Positioner Works Step By Step

The force balance principle behind a pneumatic valve positioner, how the feedback linkage closes the loop at the valve, and what happens inside the unit when the input signal changes.

The Force Balance Principle

Action Principle of Valve Positioner

(1) It is used in important adjustment systems that require high adjustment quality to improve the positioning accuracy and reliability of the adjustment valve.

(2) Used in occasions where the pressure difference between both ends of the valve is large (△p>1MPa). Increase the output force of the actuator by increasing the air source pressure to overcome the imbalance force generated by the liquid on the valve core and reduce the stroke error.

How The Feedback Loop Closes

(3) When the medium to be adjusted is high temperature, high pressure, low temperature, toxic, flammable, and explosive, in order to prevent external leakage, the packing is often pressed tightly, so the friction between the valve stem and the packing is relatively large. Use the positioner to overcome the time lag.

(4) When the medium to be adjusted is viscous fluid or contains solid suspended matter, the positioner can overcome the resistance of the medium to the movement of the valve stem.

(5) It is used for regulating valve with large diameter (Dg>100mm) to increase the output thrust of the actuator.

YT1000R rotary valve positioner showing the feedback cam and gauge block
YT1000R rotary valve positioner showing the feedback cam and gauge block

See YT1000R Electro Pneumatic Valve Positioner-Black

What Happens When The Signal Changes

(6) When the distance between the regulator and the actuator is more than 60m, the positioner can overcome the transmission lag of the control signal and improve the response speed of the valve.

(7) Used to improve the flow characteristics of the regulating valve.

(8) When one regulator controls two actuators to implement split-range control, two positioners can be used to accept low input signals and high input signals respectively, and then one actuator will act in low range and the other in high range, which constitutes a split range process adjustment.

FAQ

Questions On This Topic

What does force balance mean in a positioner?

The input signal produces a force through a coil or bellows, and the feedback linkage produces an opposing force from actual stem position. The pilot stage keeps changing the output air until those two forces balance.

Why does the feedback lever have to be level at mid travel?

The linkage is only linear near the horizontal. Setting the lever level at fifty percent travel keeps the relationship between signal and position even across the whole stroke.

What causes a positioner to drift over time?

Dirty or wet instrument air is the most common cause, followed by wear in the feedback linkage and a loose stem clamp.

How often should a positioner be recalibrated?

Recalibrate whenever the valve is repacked, the linkage is disturbed, the positioner is remounted at a different angle, or the loop no longer reaches full travel at the signal limits.

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