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Polishing Sequence for Acrylic Dentures

Why a polish goes hazy, what each grade is actually doing, and the one habit that fixes most finishing problems.

Polishing Is Subtraction Not Addition

Every grade in a finishing sequence exists to remove the scratches left by the grade before it. Nothing in the sequence adds shine; the shine is what is left when the scratches are gone.

This is why skipping a grade cannot be recovered later. A fine wheel does not remove coarse scratches; it polishes the surface around them.

The Sequence

Gross reduction with a grinder or coarse bur. Shaping with mounted points, working down through the grits without skipping. Smoothing with rubber or silicone polishers. Final shine with a brush or buff and compound.

At each stage, inspect under good light before moving on. Moving on early is the most common error at a finishing bench.

Polishing Sequence for Acrylic Dentures - product example
From the You Dent catalogue: Mounted Points Burs and Polishers

Clean Between Grades

This is the habit that fixes most finishing problems. A single coarse particle carried on the work into a fine wheel will scratch the surface the fine wheel is supposed to be perfecting. Rinse or wipe between grades.

Dedicate Brushes to Compounds

A brush loaded with two compounds delivers neither cleanly. Mark brushes by compound and keep them separate. They are inexpensive and the separation pays for itself immediately.

Heat Is the Enemy of Acrylic

Acrylic distorts with heat. Pressing harder to finish faster generates heat, distorts the base and produces a denture that no longer fits. Let the abrasive cut at its own rate.

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Answers

Questions On This Topic

Why does my polish look hazy under strong light?

A skipped grade or contamination between grades. Go back one grade and work forward cleanly.

Are the pre-assembled polishing kits worth buying?

They are assembled as working sequences with grades that step down correctly, which removes the most common cause of a poor finish.

Still Not Sure Which Item You Need

Describe the machine, the material or the stage you are working on. We will tell you which product fits, and say so plainly when none of ours does.