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Industry Application

Packing Machines For Chemical And Fertiliser Plants

Plastic granules, carbon black, washing powder, dyes, chemical raw materials, salt products and fertiliser bagged from 1 kg to 2000 kg.

Chemical And Fertiliser packing line by Hefei Honor
Industry Pain Points

What Usually Brings Producers To Us

Dust is the whole problem

A fine chemical powder that aerates will not settle in the bag, coats the sealing area and gets everywhere. Weighing accuracy and seal quality both collapse if dust is not controlled at the fill point.

Bulk density moves between batches

Chemical powders change bulk density with humidity and batch. A volumetric dosing head that was right last month gives you an under-weight bag today.

Bags must survive a long journey

Fertiliser and raw chemical bags are stacked, shipped and handled repeatedly. A folded and sewn or heat-sealed closure is not optional.

Manual handling of 50 kg bags

This is where the injury risk and the labour bill sit, and it is the first thing customers automate once the bagging step is stable.

Customer Requirements

What The Machine Has To Do

  • Screw metering for powders that bridge or aerate
  • Dust extraction integrated at the fill point
  • Three-stage coarse, medium and fine feeding for accuracy
  • Fold and sew or heat seal closing on woven and kraft bags
  • Ton bag filling for intermediates and raw materials

Typical Application Scenarios

  • Plastic particles and resin granules in 25 kg bags
  • Carbon black and pigment powder on the semi-automatic powder scale
  • Washing powder, dyes and chemical raw materials on screw metering heads
  • Salt products and granular chemicals on electronic double scales
  • Fertiliser in 25 kg and 50 kg woven bags and in ton bags
  • Intermediate raw materials filled and discharged from FIBC
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Solution Process

How A Project Runs From Enquiry To Handover

1
Requirement analysis

Material data, pack weight, bag format, output, floor plan and the utilities you have available.

2
Line design

Machine list, dosing head selection, layout drawing and a written scope of supply with the interfaces marked.

3
Sample trial

We run your material, record the weights and the speed and send you the video before you commit.

4
Manufacture

Fabrication, machining, assembly and wiring in our own plant, roughly 30 days standard and 50 days custom.

5
Factory acceptance test

Run-off with your material or a close equivalent, attended in Hefei or recorded on video.

6
Packing and shipment

Crated with the installation drawings, the commissioning procedure and the spare parts list.

7
Installation and commissioning

Remote or on-site support, operator training on the touch screen and a signed handover.

8
After sales

24/7 support, 4-hour critical response, remote PLC diagnostics and wear parts on the shelf.

FAQ

Chemical And Fertiliser FAQ

Questions buyers ask before they order. If yours is not here, message us and an engineer will answer.

How do you control dust on a powder bagging line?
Dust removal mechanisms can be added to the semi-automatic powder scales and to the automatic powder lines, and a de-dusting arrangement is standard practice on the ton bag station. Tell us the powder and we will specify the extraction with the machine.
What accuracy can I expect on a 25 kg powder bag?
Published accuracy on the powder feeding lines is about 0.5%, against about 0.2% on granules. Powder specific gravity, mixing and particle size all move that number, which is why we confirm it on your own sample.
Do you supply ton bag discharge as well as filling?
Yes. The ton bag unpacking machine has a published discharge capacity of 500 to 2000 kg an hour with a 1.5 cubic metre hopper and dust collection included.
Can the frame be built for a corrosive environment?
Full stainless steel construction is a standard option across the range. Tell us the chemical and the ambient conditions and we will confirm the material specification.

Tell Us What You Pack

Send the material, the pack weight and the output. We will come back with a machine list, a layout sketch, a price and a lead time.

Send a drawing, a bag sample photo or a video of your current line on WhatsApp or by email — that is usually enough for us to quote.