Sleeve Pack Pallet Containers
Triple-wall sleeve on a thermoformed pallet and cover for bulk cargo
- ConstructionHeavy-duty triple-wall corrugated sleeve, thermoformed plastic pallet and cover
- Pallet and Cover LifeTen years
- Sleeve ReuseTypically 50 to 100 times or more
- SizeAny size to make better use of space or to carry odd-sized cargo
Send a drawing by WhatsApp or email for a custom size. Samples are free of charge and sent by FedEx UPS or DHL.
Product Overview
Sleeve pack pallet containers offer a strong solution for logistics and turnaround systems to support, store, protect and transport bulk cargo or materials, because they are durable, recyclable and affordable.
The container consists of a heavy-duty triple-wall corrugated sleeve, a thermoformed plastic pallet and a cover. The pallet and cover have a lifespan of ten years and the sleeve is typically reused 50 to 100 times or more.
Sleeve containers are reusable pallet-sized containers used to transport medium or large cargo. They are recyclable and refillable, and can be produced in any size to make better use of space or to carry odd-sized cargo.
Key Benefits
Ten Year Pallet and Cover Life
The thermoformed pallet and cover stay in the loop far longer than the sleeve.
Sleeve Reused 50 to 100 Times or More
The consumable part of the system is the cheapest part to replace.
Triple-Wall Sleeve
Heavy-duty construction supports bulk cargo and materials.
Folds Flat on Return
The sleeve collapses so empties take much less return space.
Any Size
Produced in any size to make better use of space or to carry odd-sized cargo.
Recyclable and Refillable
The whole system is designed for repeated turnaround.
Applications and Fit
Application Scenarios
- Bulk cargo and material transport
- Automotive component turnaround systems
- Distribution centre bulk storage
- Odd-sized cargo that does not suit a standard box
Who It Is For
- Automotive and industrial logistics teams
- Bulk material shippers
- Contract packers running pallet loops
- Distribution centres handling large components
Problems It Solves
- Rigid bulk bins take full volume when returned empty.
- One damaged wall on a rigid container writes off the whole unit.
- Standard pallet boxes waste space with odd-sized cargo.
Technical Data
Specifications
| Construction | Heavy-duty triple-wall corrugated sleeve, thermoformed plastic pallet and cover |
|---|---|
| Pallet and Cover Life | Ten years |
| Sleeve Reuse | Typically 50 to 100 times or more |
| Size | Any size to make better use of space or to carry odd-sized cargo |
| Use | Support, store, protect and transport bulk cargo or materials |
Technical Features and Materials
Triple-wall corrugated polypropylene sleeve with a thermoformed plastic pallet and cover.
Manufacturing Process
- Raw Material High impact co-polymer polypropylene resin, with anti-static, conductive, UV or flame retardant masterbatch added at the extruder when a modified grade is ordered.
- Extrusion The sheet is extruded on one of six production lines to the ordered thickness and weight per square metre. Printing grade stock is corona treated on both surfaces during extrusion.
- Cutting and Creasing Sheets are cut to the ordered panel size and creased where the part has to fold.
- Fabrication Boxes, totes, trays, sleeves and layer pads are formed by welding, riveting or sealing the edges and corners, and accessories are fitted.
- Inspection and Packing Finished goods are inspected, then packed in plastic shrink film on wooden pallets or to the packing method the customer specifies.
From Enquiry to Delivered Goods
Quality Control
ISO 9001:2000 Quality Management System
Operations run to an ISO 9001:2000 quality management system so that the process meets international standards.
100% Inspection Before Delivery
Quality control is carried out inside our own factory and every product is 100% tested before it is released for delivery.
Extrusion Line Control
Thickness, weight per square metre, flute geometry and colour are set and checked on the extrusion line so each sheet matches the ordered specification.
Fabrication Check
Cut sizes, crease positions, welded corners and sealed edges are checked against the approved sample before packing.
Certifications and Standards
Operations run to an ISO 9001:2000 quality management system. Container resin can be specified as ESD safe or flame retardant meeting UL 94 HB flame retardant grade. Where food contact packing is required, 100% new virgin materials are used. We do not publish certificates we have not been given — ask and we will send what applies to your order.
Customization and Comparison
Customization Options
- OEM and customised orders are welcome. Send the drawing and the requirements of the style you want and we will submit samples for your approval.
- Thickness, weight per square metre, panel size, colour and grade are all set per order.
- Boxes and containers can be produced in different colours, thicknesses and styles to your detailed requirements, including dividers, layer pads and accessories.
- Printing and self-adhesive vinyl application are available on corona treated printing grade stock.
Comparison With Other Options
| Option | What It Means for You |
|---|---|
| Sleeve Pack Pallet Container | Folds flat, sleeve replaceable, pallet lasts ten years, any size |
| Rigid Bulk Bin | Durable but full volume when empty and written off if damaged |
| Corrugated Cardboard Pallet Box | Cheaper, few trips, fails when wet |
| Steel Stillage | Very durable, heavy, high capital cost |
Use Guide
- Size the sleeve to your pallet and to the cargo, not the other way round; any size can be produced.
- Plan the return leg: the sleeve folds flat, so empty return volume is a fraction of the loaded volume.
- Keep spare sleeves in stock; the sleeve is the part that wears out first while the pallet and cover stay in service.
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FAQ
FAQ About Sleeve Pack Pallet Containers
What Is in a Sleeve Pack System
A heavy-duty triple-wall corrugated sleeve, a thermoformed plastic pallet and a cover.
How Long Do the Parts Last
The pallet and cover have a lifespan of ten years and the sleeve is typically reused 50 to 100 times or more.
Can You Make a Non-Standard Size
Yes. Sleeve containers can be produced in any size to better use space or to transport odd-sized cargo.
Is the System Recyclable
Yes. Sleeve containers are recyclable and refillable.
How Do I Get Samples
Samples are free of charge. We send them as soon as possible by FedEx, UPS or DHL international air express.
How Long Does Production Take
From order and payment confirmation it takes 7 to 10 days to arrange production and book shipping space in advance before the goods are ready for shipment.
Get a Quotation for Sleeve Pack Pallet Containers
Send thickness colour weight per square metre and end use and we quote against that specification
Samples are free of charge and sent by FedEx UPS or DHL · Production 7 to 10 days after order confirmation