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Knowledge CenterHow Supercritical CO2 Extraction WorksWinterization Explained: Why Crude Extract Has to Be DewaxedCold Ethanol Extraction at -75°CShort Path Distillation: What the Short Path Actually Buys YouSteam Distillation for Essential Oil ProductionCO2 or Ethanol: Choosing an Extraction RouteHow to Choose the Right Extractor SizeAll guides
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Solution

Laboratory to Production Scale Up

Prove the recipe on laboratory equipment, then carry the same parameters onto a production line.

The most expensive way to buy extraction equipment is to guess the size. Working from a laboratory trial to a production specification removes the guesswork, and Better Industry builds equipment at both ends of that path: a factory for laboratory equipment and a factory for plant extraction systems.

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Short path distillation and laboratory equipment used for process development

From Requirement To Delivery

Each stage in the order it happens, so you can see where your decisions are needed and where ours are.

1 Bench trial Rotary evaporator, jacketed glass reactor and short path distiller are used to establish the basic recipe.
2 Extraction test on your material A test is run with your raw material and the results are shared as videos and pictures.
3 Parameter definition Pressure, temperature, solvent ratio and cycle time are fixed from the trial data.
4 Capacity calculation Batch size and cycle time are converted into a daily and monthly output figure.
5 Equipment sizing Machines from 0.5L to 200L are available, and larger capacity is customised on request.
6 Production build The production system is manufactured, assembled, tested and installed against those parameters.

Equipment In This Solution

Laboratory Equipment Lab and pilot Laboratory Equipment Rotary evaporators, jacketed glass reactors and short path distillers for trials, refining and pilot production. Explore 1 machine CO2 Supercritical Fluid Extraction Equipment Solvent free CO2 Supercritical Fluid Extraction Equipment Solvent-free extraction with food-grade CO2. One extractor, two separators, 50MPa design pressure, recycled CO2. Explore 2 machines Normal and High Temperature Solvent Extraction Machine Ultrasonic assisted Normal and High Temperature Solvent Extraction Machine Counter flow and ultrasonic assisted solvent extraction systems for herb and botanical actives. Explore Engineered per project

Related Industry Applications

Industry Hemp and CBD Processing Extraction, winterization and distillation equipment for hemp processors, supplied as single machine… Read more → Industry Essential Oil and Aromatherapy Steam distillation plants from 10L to 50L for growers, distillers and aromatherapy brands.… Read more → Industry Herbal Pharmaceutical and Nutraceutical Extraction, concentration and refining equipment for Chinese medicine, health product and biological… Read more →

Related Guides

Process Guide How Supercritical CO2 Extraction Works What the supercritical state is, why CO2 is used as a solvent, and how a one-extractor two-separator… Read more → Process Guide Short Path Distillation: What the Short Path Actually Buys You How deep vacuum and a few centimetres between evaporator and condenser allow heat-sensitive, high bo… Read more → Comparison CO2 or Ethanol: Choosing an Extraction Route A side by side comparison of supercritical CO2 and cold ethanol extraction on solvent residue, throu… Read more →

FAQ

Questions About This Solution

What size range can you build?
Machines from 0.5L to 200L are supplied. Larger capacity machines can be customised according to your request.
Do you charge for the extraction test?
Ask when you send the enquiry. What matters first is the raw material and the capacity per batch you need.
Which laboratory equipment do you supply?
Rotary evaporators, jacketed glass reactors and short path distillers, from a factory dedicated to laboratory equipment.

Next Step

Start With Your Material And Your Capacity

Those two answers are enough to begin. Everything else is engineered from there.

Send two things and a real specification comes back: the raw material you will process, and the production capacity you need per batch.

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