Paper Cushion: Plastic-Free Protection That Still Passes the Drop Test
Honeycomb paper, kraft void fill and the machines that convert them. Slit and expanded kraft paper opens into a honeycomb structure that grips the product and absorbs impact, so a pack can be plastic free without giving up protection.
Every Paper Cushion Product We Make
All 33 items in this line, with the specification tables on each page taken from our published data.
Honeycomb paper sleeve is a 100% biodegradable and recyclable protective wrap made from high-quality Kraft paper with a honeycomb structure that absorbs shock and…
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Honeycomb kraft wrapping paper sleeve is a continuous roll of corrugated paper formed into a honeycomb structure that provides shock absorption and cushioning when…
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Honeycomb paper sleeve is a continuous roll of corrugated paper with a honeycomb structure that provides shock absorption and cushioning when wrapped around fragile…
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Honeycomb paper sleeve is a continuous roll of corrugated paper formed into a hexagonal structure that provides shock absorption and cushioning when wrapped around…
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Honeycomb paper sleeve is a continuous roll of corrugated paper formed into a hexagonal honeycomb structure that provides shock absorption and cushioning when…
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Honeycomb paper sleeve is a continuous roll of corrugated paper formed into a honeycomb structure that provides shock absorption and cushioning when wrapped around…
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Honeycomb paper sleeve is a continuous roll of corrugated paper with a hexagonal cell structure that provides shock absorption and cushioning when wrapped around…
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Honeycomb paper sleeve is a continuous roll of corrugated paper formed into a hexagonal cell structure that provides shock absorption and edge protection for…
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Honeycomb paper sleeve is a 100% biodegradable and recyclable protective sleeve made from high-quality kraft paper with a honeycomb structure. It wraps around…
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Honeycomb paper sleeve is a continuous roll of corrugated paper formed into a honeycomb structure that provides shock absorption and cushioning when wrapped around…
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The 500mm Cutting Width Cardboard Perforator converts corrugated cardboard waste into soft, bulky, eco-friendly cushioning material on site. It uses a unique…
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The 425mm Cutting Width Carton Shredding Machine converts corrugated cardboard waste into soft, bulky, eco-friendly cushioning material on site. It uses a unique…
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The cardboard shredder machine converts corrugated cardboard waste into soft, bulky, eco-friendly cushioning material on site. It uses a unique cutting technique to…
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Paper bubble machine produces continuous rolls of paper pads with concave and convex surfaces for cushioning, using fanfold or roll paper. The machine runs at 10…
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Electric honeycomb paper machine produces continuous rolls of hexagonal honeycomb paper on demand, using a single layer of white liner paper and a core of…
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The automatic honeycomb paper machine produces continuous honeycomb paper sheets on demand, using two rolls of paper—one for the honeycomb core and one for the…
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Manual paper filling dispenser is a desktop device that converts fanfold kraft paper into folded, compressed paper pads on demand. The unit mounts on a bench and…
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Paper packaging system with basket is a kraft paper cushion machine that folds and extrudes flat kraft paper into a cushioned pad using internal gears, then…
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Kraft paper cushion machine is a desktop or mobile unit that forms crumpled paper cushions on demand from fanfold paper. One machine replaces manual folding and…
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Paper pad machine produces compact kraft paper pads on demand from fanfold paper, replacing loose fill and pre-formed void fill that occupy warehouse space. The…
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Paper filling machine converts fanfold paper into continuous paper cushion material on demand. The machine runs at 70 m/min and produces a consistent, custom-fit…
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Fanfold kraft paper is a continuous roll of pre-scored paper that unfolds into a flat, layered sheet when pulled from the roll. It fills voids in shipping cartons…
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Fanfold kraft paper is a continuous roll of pre-folded paper used to fill voids in shipping cartons. It is unfolded at the packing bench to create a cushioning…
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Paper cushion pad is a continuous roll of folded paper material used to fill voids in shipping cartons and prevent product movement during transit. The pad is…
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Paper cushion pad is a continuous roll of folded paper material used to fill voids in shipping cartons and prevent product movement during transit. The pad is…
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Paper cushion pad is a continuous roll of folded paper that expands into a rigid, shock-absorbing filler when placed in a shipping carton. One 350 m roll replaces…
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Paper cushion envelope is a multi-layered padded mailer made entirely from paper, including the honeycomb core. It provides protection comparable to standard bubble…
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Paper padded envelope mailer with honeycomb core is a fully recyclable and compostable packaging solution made from kraft paper and honeycomb paper layers. It…
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Biodegradable honeycomb envelope is a multi-layer paper bag with a honeycomb core that provides shock protection for lightweight, flat, or irregularly shaped items…
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Paper cushion machine produces lightweight but extremely strong paper cushions on demand at 30 m per minute. The machine converts flat paper rolls into fully…
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The honeycomb paper dispenser is a manual tool that unrolls and cuts honeycomb paper on demand at the packing bench. It replaces hand-cutting with scissors or tape…
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Honeycomb wrapping paper is a continuous roll of corrugated kraft paper that forms a lightweight, rigid structure when unrolled. It wraps around fragile items to…
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Honeycomb paper is a continuous roll of corrugated kraft paper that forms a rigid, lightweight structure when unrolled. It wraps around fragile items to absorb…
View ProductWhat This Line Fixes in Your Packing Process
- Retailers and marketplaces increasingly refuse plastic void fill in the outer pack
- Flat kraft paper on its own gives little cushioning once the carton is stacked
- Cutting and folding paper by hand is the slowest step on a manual packing bench
- Bought-in paper pads take pallet space and often do not match the carton size
Who Buys This Line
- Wine, glassware and homeware brands that need a recyclable outer pack
- E-commerce sellers meeting packaging waste rules in the EU and UK
- Fulfilment operations replacing bubble wrap on the bench
- Converters and distributors producing paper cushion material locally
Why This Format Rather Than the Alternatives
- Honeycomb paper is 100% biodegradable and recyclable, and goes in the customer's paper stream
- The expanded honeycomb structure grips the product instead of sliding off it
- Sleeves, pads, envelopes and fanfold void fill cover bottle, flat and loose-gap applications
- Paper cushion machines and dispensers convert flat paper into cushioning at the bench
- Cardboard perforators in 325 mm, 425 mm and 500 mm cutting widths turn used cartons into void fill
- Kraft presentation gives an unboxing experience that suits premium retail brands
Where It Is Used
- Wrapping wine and spirit bottles in honeycomb sleeves before boxing
- Void filling around boxed goods with fanfold kraft paper
- Shipping small fragile items in honeycomb padded envelopes instead of plastic mailers
- Converting waste cartons into cushioning with a cardboard perforator
- Layer padding between ceramic and glass items in export cartons
Where This Fits Next
Where This Fits Next
Paper Cushion Questions
Is honeycomb paper really as protective as bubble wrap
For bottles and flat fragile goods it performs well because the expanded honeycomb grips the product and absorbs impact. For deep voids in large cartons an inflatable cushion still fills the space more efficiently.
Can the customer recycle it
Yes. Honeycomb paper is 100% biodegradable and recyclable and goes into the household paper stream with the carton.
Do I need a machine to use honeycomb paper
Sleeves and envelopes are ready to use. Roll honeycomb paper needs a dispenser or a paper cushion machine to expand the honeycomb at the bench.
What sizes do the honeycomb sleeves come in
Sleeve formats include 22 cm, 35 cm and 45 cm heights for bottle and jar diameters. Send the bottle dimensions and we will confirm the fit.
What is a cardboard perforator for
It slits and expands used cartons into cushioning material, so incoming packaging becomes outgoing void fill instead of waste.
Can the paper be printed or coloured
Tell us what you need on the sleeve or envelope when you enquire and we will confirm what is available for your order size.
Get Paper Cushion Sized to Your Cartons
Send the carton dimensions, the product you are packing and the monthly volume. We will confirm the format and what fits in a container.