Void Fill Kraft Paper Cushion Pad
Paper cushion pad is a continuous roll of folded paper that expands into a rigid, shock-absorbing filler when placed in a shipping carton. One 350 m roll replaces multiple pallets of loose paper or plastic void fill, because it is stored flat and only expands at the packing bench. The pad is made from 70gsm kraft paper, which provides structural support during transit while remaining fully recyclable and compostable.
- One 350 m roll expands to fill large voids without occupying warehouse space when stored flat
- Folds into a compact 300 mm width for easy handling and storage on the packing line
- 70gsm kraft paper absorbs shock and prevents product movement during transit
- Fully recyclable and compostable, supporting buyers with sustainability targets
Include the carton size and the monthly volume and the reply will contain a format recommendation, not just a price.
Key Benefits
- One 350 m roll expands to fill large voids without occupying warehouse space when stored flat
- Folds into a compact 300 mm width for easy handling and storage on the packing line
- 70gsm kraft paper absorbs shock and prevents product movement during transit
- Fully recyclable and compostable, supporting buyers with sustainability targets
- No loose fill migration in transit, so the product remains protected at the point of delivery
- Fits a wide range of carton sizes without requiring custom inserts or tooling
Where It Is Used
- Filling voids in cartons containing fragile electronics before courier dispatch
- Securing glass bottles and jars inside export cartons during ocean freight
- Protecting ceramic tiles and homeware during long-distance shipping
- Stabilizing cosmetics and pharmaceuticals in e-commerce fulfilment centres
- Preventing shifting in stacked cartons of fresh produce or food packaging
Who It Is For
- E-commerce fulfilment centres packing mixed SKUs into standard carton sizes
- Third-party logistics warehouses needing void fill without dedicated storage for loose materials
- Exporters shipping fragile goods in FCL and LCL containers
- Manufacturers of ceramics, food, pharmaceuticals, and electronics who need plastic-free protection
Problems It Solves
- Pre-formed void fill or loose paper takes up valuable warehouse space that could hold saleable stock
- Loose fill migrates during transit and leaves products exposed to impact and vibration
- Hand-folding paper or cutting foam slows packing lines and creates inconsistent protection
- Plastic-based void fill increases environmental risk and packaging waste at end of life
- Over-packed cartons attract dimensional weight charges on courier and air freight
Technical Features
- Continuous roll of folded kraft paper that expands to full width at the packing bench
- 70gsm kraft paper provides rigidity and shock absorption without added weight
- 350 m roll length covers a full packing shift without frequent roll changes
- Folded width of 300 mm allows for easy handling and consistent placement
- Rolls are 700 mm wide when fully expanded, fitting standard carton dimensions
- Packed in 38x38x30 cm cartons with 54 rolls per pallet for efficient container loading
Published Data for Void Fill Kraft Paper Cushion Pad
Only values published on our own datasheets appear here. If a figure you need is missing, ask for it and we will confirm it in writing.
| Product | Paper cushion pad |
|---|---|
| Material | 70gsm kraft paper |
| Roll Length | 350 m per roll |
| Width | 700 mm when expanded |
| Folded Width | 300 mm |
| Weight | 17.7 kg per roll |
| Packing | 38x38x30 cm carton |
| Qty per Pallet | 54 rolls per pallet |
Materials
- 70gsm kraft paper made from virgin wood pulp, fully recyclable and compostable
- No plastic coating or synthetic additives used in the paper structure
How It Is Made
Kraft paper fed from large rolls into the paper cushion machine
Machine folds the paper into a zigzag pattern to create a rigid, expandable pad
Rolls are cut to 350 m length and verified for consistent fold pattern
Each roll is folded to 300 mm width for compact handling
Final roll is wrapped and packed into 38x38x30 cm cartons
How It Is Checked
Incoming kraft paper checked for grammage and consistency before processing
Fold pattern inspected during production to ensure even expansion
Sample rolls tested for rigidity and shock absorption before packing
Roll length verified at cutting stage to ensure 350 m per roll
Cartons checked at container loading against the packing list
Customisation Options
- Roll length adjusted to your packing line speed and shift duration
- Fold pattern modified for different carton sizes and product types
- Custom packaging size available upon request for pallet loading efficiency
- Logo or brand mark printed on carton upon request
How It Compares With the Alternatives
Where another material is the better answer we say so, because a returned shipment costs more than a lost order.
| Plastic air pillows | Paper cushion pads are fully recyclable and compostable, reducing end-of-life waste |
|---|---|
| Loose paper or crumpled cardboard | The folded pad holds its shape and does not collapse during transit |
| Moulded plastic inserts | No tooling cost and no SKU-specific inserts, though fit is less precise for heavy items |
| Foam inserts | Lighter weight per carton and better for sustainability, though less impact resistance under extreme load |
How to Use It
Unroll the paper cushion pad at the packing bench and place it in the carton base
Expand the pad fully to fill the void between the product and the carton walls
Place product on top and add additional pads if needed to lock it in place
Store unused rolls flat and away from moisture and direct sunlight
Use a cutting tool to trim excess length if required, but avoid tearing the fold pattern
Void Fill Kraft Paper Cushion Pad in Detail
Photographs of the actual product as supplied, not renders.
Void Fill Kraft Paper Cushion Pad Questions
What is the minimum order quantity for paper cushion pads
Order quantity depends on roll length and packaging format. Send us your monthly volume and preferred roll length via WhatsApp and we will confirm the minimum for that specification.
Can I get a different grammage or width
Yes. We can adjust the grammage and width based on your packing needs. Contact us with your requirements on WhatsApp.
How long does the pad hold its shape in transit
The pad maintains its structure for the duration of standard shipping, including ocean freight, as long as it is not exposed to prolonged moisture.
Is the paper cushion pad recyclable
Yes. The 70gsm kraft paper is fully recyclable and compostable, making it suitable for buyers with sustainability goals.
Can you print on the carton
Yes. We can print your logo or brand name on the carton. Send artwork and your preferred size via WhatsApp.
Other Paper Cushion Items
Same production line, different format. Compare before you settle the specification.
Paper cushion envelope is a multi-layered padded mailer made entirely from paper, including the honeycomb core. It provides protection comparable to standard bubble…
View Product
Paper padded envelope mailer with honeycomb core is a fully recyclable and compostable packaging solution made from kraft paper and honeycomb paper layers. It…
View Product
Biodegradable honeycomb envelope is a multi-layer paper bag with a honeycomb core that provides shock protection for lightweight, flat, or irregularly shaped items…
View Product
Paper cushion machine produces lightweight but extremely strong paper cushions on demand at 30 m per minute. The machine converts flat paper rolls into fully…
View Product
The honeycomb paper dispenser is a manual tool that unrolls and cuts honeycomb paper on demand at the packing bench. It replaces hand-cutting with scissors or tape…
View Product
Honeycomb wrapping paper is a continuous roll of corrugated kraft paper that forms a lightweight, rigid structure when unrolled. It wraps around fragile items to…
View ProductWhere This Fits Next
Where This Fits Next
Quote Void Fill Kraft Paper Cushion Pad for Your Next Shipment
Tell us the quantity, the destination port and the specification you need. We will confirm what runs, what is stock and what fits in a container.