Paper Packaging System With Basket
Paper packaging system with basket is a kraft paper cushion machine that folds and extrudes flat kraft paper into a cushioned pad using internal gears, then transfers the pad to a storage basket via a pipeline. The system operates at 12 m/min and stops automatically when the basket reaches capacity, enabling continuous packing without manual intervention. It fits standard human working height and supports both virgin and recycled paper input.
- Cushion pads are formed on demand and stored in the basket, eliminating the need for pre-made inserts
- Automatic stop when basket is full reduces operator oversight and material waste
- Operates at 12 m/min, matching manual packing line speeds without requiring extra staff
- Low power consumption at 300W with 110/220V, 50-60Hz input for global plug compatibility
Include the carton size and the monthly volume and the reply will contain a format recommendation, not just a price.
Key Benefits
- Cushion pads are formed on demand and stored in the basket, eliminating the need for pre-made inserts
- Automatic stop when basket is full reduces operator oversight and material waste
- Operates at 12 m/min, matching manual packing line speeds without requiring extra staff
- Low power consumption at 300W with 110/220V, 50-60Hz input for global plug compatibility
- Compact footprint (118x81x68 cm) fits standard warehouse bench space
- Adjustable for both virgin and recycled kraft paper based on cost or sustainability needs
Where It Is Used
- Protecting electronics and small appliances in e-commerce fulfilment centres
- Cushioning glass containers and bottles during export carton loading
- Filling voids in cartons for pharmaceuticals and cosmetics shipped in LCL or FCL
- Supporting manual packing lines that handle mixed SKUs without dedicated tooling
- Replacing loose paper wadding or foam inserts in high-volume packaging operations
Who It Is For
- E-commerce fulfilment centres packing small to medium-sized items with consistent voids
- Third-party logistics warehouses that need automated cushioning without floor space for pre-formed pads
- Exporters shipping fragile goods in cartons where consistent cushioning is required
- Contract packers replacing hand-cut paper or foam inserts on manual lines
Problems It Solves
- Pre-formed paper pads take up storage space that could hold saleable inventory
- Hand-cut paper or foam inserts vary in size and consistency, leading to inconsistent protection
- Manual folding and placement slows down packing lines and increases labour cost
- Lack of automatic stop leads to overproduction and material waste when not monitored
- No integrated storage means pads must be handled separately, increasing handling steps
Technical Features
- Internal gear system folds and extrudes flat kraft paper into a cushioned pad
- Pipeline transfer moves finished pads directly into the upper storage basket
- Automatic stop when basket reaches capacity prevents overproduction
- Operates at 12 m/min with 300W power input for low energy use
- Supports fanfold paper with width 38 cm and weight 50/70 g per square meter
- Height of 237 cm matches standard human working height for ease of access
Published Data for Paper Packaging System With Basket
Only values published on our own datasheets appear here. If a figure you need is missing, ask for it and we will confirm it in writing.
| Product | Paper packaging system with basket |
|---|---|
| Working Speed | 12 m/min |
| Power Input | 300W, 110/220V, 50-60Hz |
| Paper Specification | Fanfold paper, 38 cm width, 50/70 g/m² |
| Machine Dimensions | 131 x 91 x 237 cm |
| Basket Storage Capacity | Automatic stop when full |
| Packaging Size | 118 x 81 x 68 cm |
| Net Weight | 85 kg |
| Gross Weight | 120 kg |
Materials
- Kraft paper input available in virgin or recycled grades
- Internal gears and transfer pipeline made from durable metal components
- Basket constructed from sturdy steel with smooth internal surface for pad flow
How It Is Made
Flat kraft paper fed into the machine via fanfold supply
Internal gears fold and extrude the paper into a cushioned pad shape
Pad transferred through pipeline to upper storage basket
System monitors basket fill level and stops automatically when full
Operator removes pads as needed for packing, then resumes production
How It Is Checked
Incoming kraft paper checked for correct width and grammage before feeding
Seal and fold integrity tested during initial run to confirm consistent pad formation
Automatic stop function verified to trigger at correct basket level
Power draw and speed monitored during operation to ensure 12 m/min performance
Final machine dimensions and weight verified before container loading
Customisation Options
- Adjustable for both virgin and recycled kraft paper based on material preference
- Basket size and transfer pipeline length can be modified for different storage needs
- Control panel interface available in multiple languages on request
- Optional mounting feet or base plate for floor stability in high-vibration areas
How It Compares With the Alternatives
Where another material is the better answer we say so, because a returned shipment costs more than a lost order.
| Hand-cut paper pads | Eliminates variation in size and shape, reduces labour time per pack |
|---|---|
| Pre-formed paper inserts | No storage space needed for finished pads, reduces inventory and handling |
| Foam or plastic void fill | Plastic-free solution with better end-of-life recyclability or compostability |
| Manual folding stations | Automated folding and transfer reduce operator fatigue and increase throughput |
How to Use It
Place fanfold kraft paper roll into the feed slot with the fold side facing down
Set the machine to the correct paper weight (50 or 70 g/m²) and width (38 cm)
Turn on power and allow the system to warm up before starting production
Check that the transfer pipeline is clear and the basket is empty before starting
Monitor the basket level during operation; the machine stops automatically when full
Remove pads from the basket as needed and place them into the carton during packing
Paper Packaging System With Basket Questions
What paper weight and width can this machine handle
The machine is designed for fanfold kraft paper with width 38 cm and weight 50 or 70 g/m². Other sizes can be evaluated on request.
Can I use recycled paper in this machine
Yes, both virgin and recycled kraft paper can be used. The machine is compatible with standard fanfold paper grades.
What is the machine's power requirement
The machine requires 300W at 110/220V, 50-60Hz. It is compatible with standard industrial power supplies.
How does the automatic stop function work
The system monitors the basket fill level. When the pad count reaches the set threshold, the machine stops until pads are removed.
Is the basket removable for cleaning
Yes, the upper storage basket is removable for cleaning and maintenance. It is designed for easy access.
What is the total weight and packaging size
The machine weighs 85 kg net and 120 kg gross. It packs into a 118 x 81 x 68 cm carton for shipping.
Other Paper Cushion Items
Same production line, different format. Compare before you settle the specification.
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