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AKJ101Q Sintered Flux for Submerged Arc Welding of Low Carbon and Low Alloy Steels.

A fluorine-alkali type sintered flux with alkalinity ≥1.8, designed for stable arc and clean slag deposit when used with matching welding wires on low carbon and low alloy steel structures.

Welding Flux

Product Overview

AKJ101Q is a fluorine-alkali type sintered flux with alkalinity ≥1.8 and particle size of 10~60 mesh (approximately 2.0 ~ 0.28 mm). It is suitable for both AC and DC power supplies, with the welding wire connected to the positive pole when using DC current.

The flux produces a stable arc, a well-shaped weld bead, and slag that deposits easily and detaches cleanly. The deposited metal exhibits good mechanical properties, including excellent low temperature impact toughness.

Application: Cooperate with corresponding welding wires (such as H08MnA, H10Mn2,JH-WQ1, JH-WGX2, etc.), mainly used for welding low carbon steel and some low alloy steels (such as 16Mn, x65, X70, 14MnNiq, WQ490D, WQ490E, etc.) structure and submerged arc welding of boiler pressure vessels, ships, bridges, oil pipelines, etc. Deposited metal has; good low temperature impact toughness.

Key Benefits

Stable Arc with DC Power.

When used with DC current and the welding wire connected to the positive pole, AKJ101Q maintains a stable arc, reducing spatter and improving weld consistency.

Clean Slag Deposit

The slag formed during welding deposits uniformly and lifts off easily, minimizing post-weld cleaning and reducing the risk of slag inclusion.

Good Low Temperature Impact Toughness.

The deposited metal achieves good low temperature impact toughness, making it suitable for applications requiring reliable performance in cold environments.

Compatibility with Multiple Wires.

AKJ101Q is recommended for use with welding wires such as H08MnA, H10Mn2, JH-WQ1, and JH-WGX2, enabling consistent performance across various base metals.

Where It Is Used

  • Submerged arc welding of low carbon steel structures.
  • Welding of low alloy steels including 16Mn, X65, X70, 14MnNiq, WQ490D, and WQ490E.
  • Fabrication of boiler pressure vessels, ships, bridges, and oil pipelines.
  • Applications requiring good low temperature impact toughness in the weld metal.

Who It Is For

  • Welding consumable distributors supplying flux for structural and pressure vessel welding.
  • Fabricators of steel structures, ships, and pipelines requiring consistent flux performance.
  • Contractors working on boiler and pressure vessel projects needing reliable submerged arc welding consumables.

Problems It Solves

  • Achieving consistent weld quality when using flux with variable slag behavior or poor detachment.
  • Meeting low temperature impact toughness requirements in the deposited metal for critical applications.
  • Matching flux chemistry to base metal composition without requiring multiple flux types for different steels.

Specifications

Published by the factory for AKJ101Q. Values not shown are not published on the datasheet and are marked as such rather than estimated.

Typical Chemical Composition (%)
ElementContent
SiO₂+TiO₂14.0-23.0
CaO+MgO24.0-36.0
S0.06
P0.06
CaF₂15.0-25.0
Al₂O₃+MnO20.0-30.0

Mechanical property data for this grade is not published on the factory datasheet. Ask our technical team for the test record before you qualify it.

Size: 10-60

Technical Features

  • Fluorine-alkali type sintered flux with alkalinity ≥1.8.
  • Particle size: 10~60 mesh (approximately 2.0 ~ 0.28 mm)
  • Suitable for AC and DC power supplies; welding wire connected to positive pole with DC.
  • Chemical composition includes SiO₂+TiO₂ (14.0-23.0%), CaO+MgO (24.0-36.0%), CaF₂ (15.0-25.0%), Al₂O₃+MnO (20.0-30.0%), S ≤0.06%, P ≤0.06%
  • Deposited metal has good low temperature impact toughness.

Use Guide

  • Select matching welding wire such as H08MnA, H10Mn2, JH-WQ1, or JH-WGX2 based on base metal and application requirements.
  • Ensure the flux is stored in a dry, sealed container to prevent moisture absorption.
  • Use DC current with the welding wire connected to the positive pole for optimal arc stability.
  • Clean the joint surfaces of oil, rust, and moisture before welding to avoid porosity and defects.
  • Remove slag completely between passes to prevent contamination in subsequent weld layers.

How It Compares

AKJ101Q is a fluorine-alkali sintered flux with alkalinity ≥1.8, suitable for low carbon and low alloy steels. It differs from basic fluxes in its higher alkalinity and sintered structure, which provide better slag control and arc stability. Unlike some acidic fluxes, it delivers better toughness in the deposited metal. It is not intended for use with high-strength or stainless steel wires without verification of compatibility.

AKJ101Q Questions

What is the particle size range of AKJ101Q flux?
AKJ101Q has a particle size of 10~60 mesh, approximately 2.0 ~ 0.28 mm.
Which welding wires are compatible with AKJ101Q?
AKJ101Q is recommended for use with H08MnA, H10Mn2, JH-WQ1, and JH-WGX2 welding wires.
What is the alkalinity of AKJ101Q?
AKJ101Q has an alkalinity of ≥1.8.
What are the sulfur and phosphorus limits in the deposited metal?
Sulfur content is ≤0.06% and phosphorus content is ≤0.06% in the deposited metal.
What packing is AKJ101Q supplied in?
Packing and marking are set per order and destination. Send the quantity and the destination port with your enquiry and we will confirm the packing before you order.
Can we test AKJ101Q before placing a production order?
Yes. Ask for a trial quantity so your welding engineer can run the grade on your own test plate and check the deposited metal against your procedure.

Request a Quotation for AKJ101Q

Send the diameter, the quantity and the destination port. Our technical team replies with packing, pricing and the data you need to qualify the grade.