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AK-ER55-1CM-Mn Gas Shielded Wire for 1%Cr-0.5%Mo Heat-Resistant Steel.

A solid wire designed for welding 1%Cr-0.5%Mo pearlitic heat-resistant steel with good mechanical properties in service temperatures below 530℃.

Welding Wire

Product Overview

AK-ER55-1CM-Mn is a gas shielded welding wire for 1%Cr-0.5%Mo pearlitic heat-resistant steel, suitable for use with CO2 or Ar+5%-20%CO2 shielding gas. The deposited metal meets mechanical property requirements for service temperatures below 530℃.

It is used in the welding of conventional thermal power station components, petrochemical equipment, and other structures made from 1%Cr-0.5%Mo heat-resistant steel. The wire is supplied to AWS A5.18 ER80S-G and GB/T 8110 ER55-B2-Mn classifications.

Application: It is suitable for the welding of 1%Cr-0.5%Mo heat-resistant steel with a welding wor king temperature below 530℃, and is often used in the welding of con-ventional thermal power sta tions, petrochemical equipment and other structures.

Key Benefits

Suitable for 530℃ Service Temperature.

The wire is formulated for use in applications where the operating temperature does not exceed 530℃, ensuring stable performance in heat-resistant steel joints.

Compatible with CO2 and Mixed Gas Shielding.

It performs reliably with CO2 or Ar+5%-20%CO2 shielding gas, offering flexibility in welding setup and gas availability.

Controlled Chemical Composition

The wire has a precise chemical composition with Cr at 0.9-1.2%, Mo at 0.4-0.65%, and Mn at 0.4-0.65%, supporting strength and creep resistance in heat-resistant applications.

Low Sulfur and Phosphorus Content.

Sulfur is limited to 0.025% and phosphorus to 0.030%, reducing the risk of hot cracking and improving weld metal integrity.

Where It Is Used

  • Welding of 1%Cr-0.5%Mo pearlitic heat-resistant steel in conventional thermal power stations.
  • Fabrication and repair of petrochemical equipment operating below 530℃.
  • Structural welding in high-temperature service environments requiring controlled chemistry.

Who It Is For

  • Welding consumable distributors supplying heat-resistant steel welding wires.
  • Fabricators and EPC contractors working on power plant and petrochemical projects.
  • Maintenance teams responsible for in-service repair of heat-resistant steel components.

Problems It Solves

  • Matching filler metal chemistry to 1%Cr-0.5%Mo base steel to ensure weld metal properties meet service requirements.
  • Sourcing a single wire that meets both AWS A5.18 ER80S-G and GB/T 8110 ER55-B2-Mn standards for international projects.
  • Avoiding weld metal degradation in service due to improper alloying or impurity levels.

Specifications

Published by the factory for AK-ER55-1CM-Mn. Values not shown are not published on the datasheet and are marked as such rather than estimated.

Classifications
StandardDesignation
ClassificationAWS A5.18 ER80S-G GB/T 8110 ER55-B2-Mn
Typical Chemical Composition (%)
ElementContent
C0.06-0.1
Mn0.4-0.65
P0.030
S0.025
Si0.6-0.9
Cr0.9-1.2
Mo0.4-0.65
Cu0.35
Ni0.25

Mechanical property data for this grade is not published on the factory datasheet. Ask our technical team for the test record before you qualify it.

Technical Features

  • Solid gas shielded welding wire for 1%Cr-0.5%Mo pearlitic heat-resistant steel.
  • Shielding gas: CO2 or Ar+5%-20%CO2.
  • Chemical composition: C 0.06-0.1%, Mn 0.4-0.65%, P 0.030%, S 0.025%, Si 0.6-0.9%, Cr 0.9-1.2%, Mo 0.4-0.65%, Cu 0.35%, Ni 0.25%
  • Suitable for welding in service temperatures below 530℃.
  • Supplied to AWS A5.18 ER80S-G and GB/T 8110 ER55-B2-Mn classifications.

Use Guide

  • Select shielding gas based on joint access and weld appearance needs: CO2 for deeper penetration, Ar+5%-20%CO2 for smoother bead and reduced spatter.
  • Clean base metal surfaces of oil, rust, paint, and moisture before welding to avoid porosity and contamination.
  • Maintain consistent wire feed speed and travel speed to ensure proper fusion and avoid undercut or lack of fusion.
  • Store wire in sealed packaging to prevent moisture absorption; re-dry if exposed to humid conditions before use.

How It Compares

For higher creep strength at temperatures above 530℃, a higher alloyed wire such as ER80S-G with higher Cr and Mo levels would be required.

Related Articles

Technical background on this grade from the AKWELD knowledge centre.

AK-ER55-1CM-Mn Questions

What shielding gases are compatible with AK-ER55-1CM-Mn?
CO2 or Ar+5%-20%CO2 are both suitable for this wire.
What standards does AK-ER55-1CM-Mn meet?
It is supplied to AWS A5.18 ER80S-G and GB/T 8110 ER55-B2-Mn classifications.
What is the maximum service temperature for the deposited metal?
The deposited metal is suitable for service temperatures below 530℃.
What are the key alloying elements in the wire?
The wire contains Cr (0.9-1.2%), Mo (0.4-0.65%), Mn (0.4-0.65%), and Si (0.6-0.9%) to support strength and heat resistance.
What packing is AK-ER55-1CM-Mn supplied in?
Packing and marking are set per order and destination. Send the quantity and the destination port with your enquiry and we will confirm the packing before you order.
Can we test AK-ER55-1CM-Mn before placing a production order?
Yes. Ask for a trial quantity so your welding engineer can run the grade on your own test plate and check the deposited metal against your procedure.

Request a Quotation for AK-ER55-1CM-Mn

Send the diameter, the quantity and the destination port. Our technical team replies with packing, pricing and the data you need to qualify the grade.