Injection MouldingCustom Plastic Injection Moulding
Scientific moulding, from the first shot to the repeat order
Read moreOur Injection Moulding Service Process
From quotation to final production, this is the order process at Sanpin. Eight stages, each with a defined output, so that at any point in the programme you...
How We Work
The Shape Of It
From quotation to final production, this is the order process at Sanpin. Eight stages, each with a defined output, so that at any point in the programme you can say which stage the project is in and what has to be true before it moves on.
Stages
8 Stages, Each With An Output
A stage is finished when its output exists, not when the calendar says so.
Request A Quote
Send the part drawing or 3D file by email. An engineer comes back within 24 hours with a consultation, not an auto-reply.
DFM Report
Before any steel is cut we return a design-for-manufacture report that flags flaws and errors in the design, so they are fixed on paper.
Mould Design & Moldflow
A predictive model analyses how the molten material behaves inside the cavity. Flow analysis settles gating and cooling before tooling.
Mould Tooling Production
Tooling is cut from the steel grade chosen for the application, not from whatever is on the rack.
T1 Sample Inspection
First-trial samples go out for your inspection and review. Errors are identified on T1, before mass production is committed.
Low Volume Production
A low-volume run follows the trial phase, so precision is proven on real machines under expert surveillance before the ramp.
Strict Inspection
Parts are inspected against international tolerance standards and against the specification you supplied.
Delivery
Parts are packaged to survive the journey and released through our logistics partners on a scheduled delivery.
Capabilities
What This Draws On
Injection Moulding
Injection MouldingMould Design & Moldflow Analysis
The argument about gating happens on screen, not on the shop floor
Read more
Injection Moulding
Injection MouldingQuestions
Our Injection Moulding Service Process Questions
How long does the first response take?
An engineer reaches out within 24 hours to provide consultation through the process.
What happens before the steel is cut?
A DFM report reviews the design and identifies flaws and errors, then mould design and Moldflow analysis settle how the cavity will fill.
When is mass production released?
After T1 samples have been inspected and reviewed, and after the low-volume run has confirmed precision on real machinery.
Start The Conversation At Any Stage
Most customers join with a design in hand. Send it, with the annual quantity, and we will tell you which stage you are actually at.
An engineer replies within 24 hours. Attach a drawing or a 3D file and tell us the annual quantity.