MedicalMedical Device Moulding
Intricate, high-precision moulds for parts that go into patients' care
Read moreCustom Medical Components
From single-use devices to complex assemblies
Sanpin Medical · since 2019
Overview
Components designed and produced to your specification, from single-use devices through to complex assemblies. Custom parts exist because a catalogue component forces a compromise somewhere, and in a medical device that compromise usually lands on the clinician or the patient rather than on the engineer who accepted it.
Problems
What This Fixes
- A standard component that forces the rest of the device to work around it
- Assemblies built from parts sourced from three suppliers with three tolerance stacks
- Single-use parts whose cost per unit decides whether the device is viable
- Designs that cannot be manufactured as drawn and nobody said so
Benefits
What You Get
- Components tailored to your exact specification rather than adapted from stock
- We work closely with you through development rather than quoting from a drawing alone
- Advanced technologies and innovative design practice applied to the component itself
- Solutions aimed at patient care and operational efficiency, not only at part cost
Who For
Suited To
- Device developers whose design does not fit any catalogue part
- Teams consolidating a multi-part assembly into fewer moulded components
- Manufacturers replacing an obsolete component in a mature device
Scenarios
Typical Jobs
- A single-use fluid control part specific to one device family
- A complex assembly delivered as one supplied item rather than a kit
- A redesign that removes parts from an existing assembly
Technical
How It Runs
- Design and production of custom components to supplied specifications
- Advanced technologies and innovative design practice applied at component level
- Clean room moulding available where the application requires it
- Produced inside the ISO 13485:2016 system held by Sanpin Medical
At A Glance
Specification
Everything below is published because it is what an engineer checks before sending a drawing. Anything not listed is confirmed in the quotation rather than guessed at here.
| Capability | Custom Medical Components |
|---|---|
| Group company | Sanpin Medical, established 2019 |
| Category | Medical Device Manufacturing |
| Location | Shenzhen, Guangdong, China |
| Certification | ISO 9001:2015 / ISO 13485:2016 |
| Post-treatment | Plating, Anodizing, Painting, UV printing, Screen printing |
| Response time | Engineer replies within 24 hours |
Order Process
How This Job Would Run
The same eight stages apply whether the order is a single tool or a production programme.
Request A Quote
Send the part drawing or 3D file by email. An engineer comes back within 24 hours with a consultation, not an auto-reply.
DFM Report
Before any steel is cut we return a design-for-manufacture report that flags flaws and errors in the design, so they are fixed on paper.
Mould Design & Moldflow
A predictive model analyses how the molten material behaves inside the cavity. Flow analysis settles gating and cooling before tooling.
Mould Tooling Production
Tooling is cut from the steel grade chosen for the application, not from whatever is on the rack.
T1 Sample Inspection
First-trial samples go out for your inspection and review. Errors are identified on T1, before mass production is committed.
Low Volume Production
A low-volume run follows the trial phase, so precision is proven on real machines under expert surveillance before the ramp.
Strict Inspection
Parts are inspected against international tolerance standards and against the specification you supplied.
Delivery
Parts are packaged to survive the journey and released through our logistics partners on a scheduled delivery.
Questions
About Custom Medical Components
Do you design as well as manufacture?
Yes. We work closely with you to develop solutions, then produce them. Both sides of that sit inside the same business.
Can you handle a complete assembly?
From single-use devices to complex assemblies. Send the assembly drawing and we will come back on what we would supply as one item.
What makes a custom component worth the tooling?
Usually the fact that the standard part was forcing a compromise. That case is worth making explicitly before tooling is committed, and we will make it with you.
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Read moreGet This Quoted
Attach the drawing or the 3D file and tell us the annual quantity. An engineer replies within 24 hours with a consultation.
An engineer replies within 24 hours. Attach a drawing or a 3D file and tell us the annual quantity.