Injection MouldingClean Room Injection Moulding
Contamination control as a production condition, not a promise
Read moreElectronics & Appliances
Contamination-free moulding for sensitive assemblies
Sector
What This Sector Asks For
Long-term relationships have been built with Philips, Dell and Bosch. Electronics sits alongside medical as one of the demanding industries our clean room facilities are designed for, because a particle trapped in a housing becomes a warranty claim rather than an inspection reject. PCB assembly is available alongside the moulded enclosure.
Pain Points
What Goes Wrong
- Enclosure and board sourced separately and qualified twice
- Particulate introduced during moulding of contamination-sensitive parts
- Cosmetic surfaces rejected for weld lines and sink marks
- Decoration and finishing handled by a third vendor
Requirements
What It Takes
- Contamination-free moulding for sensitive assemblies
- Enclosure and electronics from one supplier
- Cosmetic surface quality settled at Moldflow stage
- In-house UV and screen printing for decorated parts
Capabilities
What We Run For This Sector
Injection Moulding
One-Stop Service
One-Stop Service
One-Stop Service
Injection MouldingCustom Plastic Injection Moulding
Scientific moulding, from the first shot to the repeat order
Read more
Processes & Materials3D Printing & Additive Manufacturing
A Carbon 3D production partner, for parts that never need a tool
Read moreOrder Process
How A Programme Runs
Request A Quote
Send the part drawing or 3D file by email. An engineer comes back within 24 hours with a consultation, not an auto-reply.
DFM Report
Before any steel is cut we return a design-for-manufacture report that flags flaws and errors in the design, so they are fixed on paper.
Mould Design & Moldflow
A predictive model analyses how the molten material behaves inside the cavity. Flow analysis settles gating and cooling before tooling.
Mould Tooling Production
Tooling is cut from the steel grade chosen for the application, not from whatever is on the rack.
T1 Sample Inspection
First-trial samples go out for your inspection and review. Errors are identified on T1, before mass production is committed.
Low Volume Production
A low-volume run follows the trial phase, so precision is proven on real machines under expert surveillance before the ramp.
Strict Inspection
Parts are inspected against international tolerance standards and against the specification you supplied.
Delivery
Parts are packaged to survive the journey and released through our logistics partners on a scheduled delivery.
Questions
Electronics & Appliances Questions
Which electronics companies have you worked with?
Long-term relationships have been built with companies including Philips, Dell and Bosch.
Can you supply a finished assembly rather than parts?
Yes. PCB assembly and post-moulding assembly operations can deliver the product as one item.
Tell Us What The Application Has To Survive
Send the drawing, the material requirement and the annual quantity. An engineer replies within 24 hours.
An engineer replies within 24 hours. Attach a drawing or a 3D file and tell us the annual quantity.