Jiangsu Topmake Environment Group Co LtdNo. 50, Qishan Village, Fangqiao Street, Wuxi, Jiangsu, China
Project Case

5 Ton Composting System Set Up In Southeast Asia

A central food waste collection site in Southeast Asia needed to process waste arriving by hauling truck at a volume beyond the rating of a single composting machine.

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5 Ton Composting System Set Up In Southeast Asia

Project Challenge

Food waste arrived contaminated with plastics, metals and oversized objects, and carried a high moisture content that limited how much a composting machine could absorb per day.

Customer Pain Points

  • Incoming waste contaminated with non-organic material
  • High moisture content reducing effective daily capacity
  • Large particle size slowing decomposition
  • Required throughput above the 5000 kg rating of a single machine

Our Solution

A TMK-5000 composting machine was paired with four accessory pieces: a sorting platform, an oil and water separator, a shredder and a squeezer. Waste is emptied onto the sorting platform, contamination is removed by operators, then the material passes through separation, shredding and squeezing before being conveyed directly into the composting machine.

Quality Control

Contamination is removed by operators before any material reaches the mechanical line, which protects the shredder and the composting chamber and keeps the finished compost clean enough to screen and use as a soil amendment.

Final Result

The TMK-5000 has a daily capacity of 5000 kg. Paired with the four accessories, the machine's capacity was increased to 8 tonnes a day, with food waste composted in 24 hours and a reduction rate of 80 to 90%.

Customer Benefit

The site now handles a larger contracted volume with the same core machine, and the compost can be screened and used as a soil amendment rather than sent on for further treatment.

Process Delivered

How The Project Was Executed

Truck unloading onto sorting platform

Manual contamination removal

Oil and water separation

Shredding

Squeezing against a fine mesh screen

Conveying into the composting machine

24 hour composting cycle

Photos

From The Project

Answers

Project Delivery Questions

Can TMK deliver a turnkey project?

Yes. On the Liberia project TMK covered equipment manufacturing, shipment, installation, commissioning, performance testing, operator training and after-sales support.

How much can throughput be raised with accessories?

A TMK-5000 rated at 5000 kg a day reached 8 tonnes a day when paired with a sorting platform, an oil and water separator, a shredder and a squeezer.

What reduction rate should a project plan for?

80 to 90% volume reduction across the composting range, which is where the reduction in landfill disposal and transportation cost comes from.

Is the compost usable after the project starts up?

The compost produced is suitable for landscaping and agricultural applications, and can be screened and used as a soil amendment.

Planning A Project Like This

Send the tonnage, the waste sources and the country. We will scope the machine, the pre-treatment line and the installation.