Zinc Shot in Electro Galvanizing
What 0# distilled zinc media does in an advanced electro galvanizing line.
What The Media Is
Zinc shot balls are made of 0# distilled electrode position zinc with state-of-the-art technology. Grain sizes range from 0.3 mm to 5.0 mm with hardness of 45 to 60 HV and 80 to 100 HV. See Casting Zinc Shot Ball.
What It Does In The Line
- Transfers the fatigue origin. From the surface to the sub-surface.
- Lowers the electrode potential and polarization current.
- Enhances corrosion resistance.
The Other Two Uses
The same media is used for shot blasting, with high obvious effect on surface preparation of die castings such as deburring, deflashing and marking of fusion casting, and as an additive in metal smelting.
Why Zinc Rather Than Alumina
Density is close to iron with low hardness, so the media does not wear the surface of metal workpieces. The flash point of zinc powder is low, which Sukie states gives higher security than alumina shot. The whitening effect on the workpiece surface is obvious.
Chemistry
0#Zn at Zn 99.99%, Fe 0.003%, Al 0.003%, Cu 0.001%, Cd 0.002%, density 7.1 g/cm³. See Zinc Shot and Zinc Cut Wire for the full tables.
Products Referenced
Stainless steel
Cast Stainless Steel Shot
Atomized, 0.05 mm to 1.2 mm, SUS304 / 302 / 202 / 201 / 430
Stainless steel
Stainless Steel Shot Conditioned
SUS304 / 302 / 202 / 201 / 430 / 410, 0.2 mm to 2.5 mm, 300-600 HV
Stainless steel
Stainless Steel Cut Wire Shot
SUS304 / 302 / 202 / 201 / 430 / 410, 0.2 mm to 2.5 mm
Aluminum
Aluminum Cut Wire Shot
A1070 / A1050 / 5056 / 1100, 0.6 mm to 3.5 mm, 65-125 HVRelated Guides
Frequently Asked Questions
Where do the figures in this guide come from
Every size, hardness, density and chemistry figure is taken from the specification Sukie publishes for its own products, so it matches what would be shipped.
Can you advise on a case that is not covered here
Yes. Send the part material, the current media, the finish you need and the machine type and we will recommend the alloy, shape and grain size.
Do you supply samples
Send the alloy, shape and grain size you want to trial on WhatsApp or by email and we will confirm what we can send.
Talk To Sukie About Your Blast Line
Tell us the substrate, the finish you need and your monthly volume. We will come back with the alloy, the grain size and a price.
Minimum order from 500 kg. Packed 25 kg per bag, 40 bags per pallet. Quotes in USD, terms T/T.