A11VO Series Rotary Groups and Spare Parts
A11VO rotary groups and spare parts in sizes 35 to 500 for concrete pumps drill rigs and heavy mobile work functions.
Product Overview
A11VO is the heavy open circuit swash plate pump used where a work function needs a lot of flow at high pressure: concrete pumps, drill rigs, large winches and heavy mobile plant. We machine rotary groups and single parts in sizes 35 through 500, including the larger 250, 260, 355 and 500 frames that are hard to find in the aftermarket.
| A11VO | 35 50 60 75 95 130 160 190 200 250 260 355 500 |
|---|
Key Benefits
- Supplied as a matched set so the block, shoes and valve plate run in together
- Same envelope and spline as the original, so the pump goes back on the machine unchanged
- Available for frames the original maker has moved off its list
- Twelve month warranty on the same terms as a new original part
Application Scenarios
- Truck mounted concrete pumps
- Drill rigs and foundation equipment
- Heavy winch and lifting drives
- Large industrial power packs
Who It Is For
- Pump rebuild shops working to a customer deadline
- Plant and fleet maintenance teams
- Distributors carrying rotary group stock for local machines
- Machine builders needing a second source
Problems It Solves
- A concrete pump has lost output and the stroke rate has fallen
- A large frame is needed and the original supplier quotes months of lead time
- The pump has been run hot and the block face is scored
- The machine is on a contract with penalties for downtime
Technical Features
- Cylinder block with sintered bronze running face bonded and machined after sintering
- Piston and shoe assemblies swaged and checked for shoe clearance
- Valve plate lapped to a mirror finish so the pair seals under pressure
- Retainer plate and ball guide matched to the block
- Splines and bearing seats ground after heat treatment
Specifications
Performance figures depend on the exact variant, so we confirm them against your model code rather than publishing a number that may not apply to your pump.
| Set contents | Cylinder block, pistons with shoes, retainer plate, ball guide, valve plate and spring set |
|---|---|
| Matching | Parts lapped and matched as one running set |
| Spline | To the original pattern, checked over pins |
| Marking | Neutral or your own part number on request |
| Packing | Oiled and vacuum sealed, boxed per set |
| Performance data | Confirmed against the full model code on your unit before quotation |
Materials
| Cylinder blocks | Case hardening steel with a sintered bronze running face, bonded and machined after sintering |
|---|---|
| Pistons and shoes | Case hardening steel with a bronze shoe face, swaged and hydrostatically balanced |
| Valve plates | Bearing steel or bronze faced steel depending on the frame, lapped to a mirror finish |
| Drive shafts | Alloy steel, carburised and hardened on the spline and bearing seats, ground on centres |
| Vanes and rotors | High speed tool steel and case hardening steel, hardened and ground on all working faces |
| Cam rings | Bearing quality alloy steel, through hardened then profile ground |
| Seals | Nitrile as standard, fluorocarbon or polyurethane on request for hot or fire resistant fluid duty |
Manufacturing Process
- Turning and millingBlanks are turned and milled from certified bar and forging stock on CNC machines.
- Heat treatmentCarburising, quenching, tempering or nitriding to the route the original part uses.
- GrindingBores, spline seats and running faces are ground after heat treatment so distortion is removed.
- Lapping and superfinishingValve plates, shoe faces and block faces are lapped so the pair seals under pressure.
- InspectionDimensions, hardness and surface finish are recorded against the drawing on a sampling plan.
- Assembly and testComplete pumps are built, run in and tested for efficiency, leakage and noise before packing.
Quality Control
- Incoming material certificates are checked against the grade called for on the drawing.
- Hardness is measured after heat treatment on every batch and recorded on the batch card.
- Critical bores and running faces are gauged against the drawing tolerance, not against a sample part.
- Mating parts are matched as a set so the block, shoes and valve plate run in together.
- Rebuilt pumps are bench tested for volumetric efficiency, external leakage and sound level.
- Parts are cleaned, oiled and vacuum sealed so they arrive without surface rust.
Certifications and Documentation
Supplied on request with an order. We do not claim approvals we cannot evidence.
| Material certificate | Mill certificate for the steel grade used in the batch |
|---|---|
| Hardness report | Surface and core hardness readings after heat treatment |
| Dimensional report | Measured values for the critical features named on the drawing |
| Test bench report | Flow, efficiency, leakage and sound readings for a rebuilt pump |
| Packing list and photographs | Carton contents and photographs of the packed goods before shipment |
Customization Options
- Shaft and splineKeyed, straight or splined shaft ends built to your sample or drawing.
- Port and mountingFlange, thread and mounting pattern matched to the pump already on the machine.
- Seal materialNitrile, fluorocarbon or polyurethane for hot oil, fire resistant fluid or low temperature duty.
- Rotation and displacementLeft or right hand rotation and the displacement code your circuit was set up for.
- Marking and packingNeutral packing, your own carton artwork and your own part number laser marked on the part.
Comparison With Other Products
| Point | A11VO | A8VO | A4VSO |
|---|---|---|---|
| Layout | Swash plate, open circuit | Bent axis twin | Swash plate, open circuit |
| Typical duty | Heavy work function at high flow | Excavator main pump | Industrial power unit |
| Sizes we build | 35 to 500 | 55 to 250 | 28 to 500 |
| Large frame availability | Up to 500 | Up to 250 | Up to 500 |
Use Guide
- Record the full model code and the serial plate before stripping the unit.
- Measure the housing bore and bearing seats. A worn housing will kill a new rotary group.
- Fit the set complete rather than mixing new and used running faces.
- Renew the seal kit and the shaft bearing at the same time.
- Flush the circuit, prime the case with clean oil and run in at low pressure.
Product Photographs
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Frequently Asked Questions
Do you cover the larger A11VO frames?
Yes, up to size 500. The large frames are exactly where the aftermarket usually runs out, so we keep them in the programme.
Can you supply a complete rotary group for a concrete pump?
Yes. Give us the model code from the pump and the machine type and we will quote the matched set.
How long does a large rotary group take to make?
Common sizes ship from stock. Large frames that are not in stock are built to order and we confirm the date when we quote.
Do you supply control parts as well?
Regulator and control parts are available for the common variants. Send the full model code so we identify the control letter.
Is the spline checked before shipment?
Yes, splines are checked over pins against the drawing.
Send Us the Model Code and We Will Quote
Tell us the model code stamped on the pump, the quantity and your delivery port. A quotation with lead time usually comes back within one working day.