Design Guide

Design Guide for Drop In Replacement Parts

A drop in replacement is one you can fit without touching anything else on the machine. Getting there means six things have to match, and any one of them will stop the job.

Mounting Flange and Bolt Pattern

The bolt circle, the pilot diameter and the flange thickness all have to match. Measure the bolt spacing across the diagonal, not adjacent holes, because that is where small differences show up.

Shaft End

Keyed or splined, the diameter, the length and for splines the tooth count and pressure angle. Photograph the shaft end against a rule and we will confirm it.

Ports and Connections

Thread form and size, or flange pattern and bolt spacing. A pump that fits the bracket but not the hoses has not saved you anything.

Rotation

Handed on almost every pump. Look at the shaft from the drive end and note which way it turns. On a vane pump the cartridge is fitted for one rotation only.

Displacement and Control

The displacement sets the flow at a given drive speed, and on a variable pump the control letter sets how the pump behaves. Both come from the model code.

Physical Envelope

Length, width and the position of the case drain. A pump that is dimensionally correct but fouls a guard or a chassis rail still cannot be fitted.

How To Check All Six Quickly

Photograph the nameplate, the mounting face, the shaft end and the port face, and send all four on WhatsApp. Between the code and those four photographs we can normally confirm every point on this list in one exchange.

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Frequently Asked Questions

Can a pump be adapted if the shaft does not match?
Sometimes, with a different shaft. Tell us what you have and what you need before you order.
Is the case drain position important?
Yes. It must be at or near the highest point so the case stays full of oil.
What if the replacement is slightly longer?
Check the guard, the coupling gap and any chassis clearance before ordering.

Send Us the Model Code and We Will Quote

Tell us the model code stamped on the pump, the quantity and your delivery port. A quotation with lead time usually comes back within one working day.

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