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Honeycomb Paper Machine · EM-PH600

Kraft Honeycomb Paper Machine

The entry point into honeycomb cushioning production

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Kraft Honeycomb Paper Machine built by Emerson Machinery

Product Overview

The EM-PH600 is the economy version of our honeycomb paper line. It unwinds a kraft reel, die cuts the honeycomb pattern and rewinds the finished web in a single pass, running any paper from 70 g to 100 g at up to 200 m/min. Roll changes are handled manually, which is what keeps the machine cheaper than the two automatic versions while the forming speed stays identical at 200 m/min.

Key Benefits

  • Same 200 m/min forming speed as both automatic versions, at the lowest capital cost of the three
  • One pass from mill reel to saleable cushioning roll, so no separate slitting or rewinding step
  • Automatic meter counting stops the machine at the set length, so roll length stays consistent without an operator watching it
  • Magnetic powder brake and clutch hold tension, which keeps the honeycomb cells open instead of stretched flat

The Machine And What It Produces

Kraft honeycomb paper machine EM-PH600 with unwinding stand and control cabinet
Kraft honeycomb paper machine EM-PH600 with unwinding stand and control cabinet
Expanded honeycomb kraft paper web coming off the die cutting station
Expanded honeycomb kraft paper web coming off the die cutting station
Honeycomb kraft paper roll produced on the EM-PH600
Honeycomb kraft paper roll produced on the EM-PH600
Close view of the honeycomb die cutting module
Close view of the honeycomb die cutting module
Finished honeycomb paper rewound on an air shaft
Finished honeycomb paper rewound on an air shaft

Application Scenarios

  • Wrapping fruit and flowers for retail and export
  • Protecting ceramics and glassware in transit
  • Replacing plastic bubble wrap in e-commerce cartons
  • Bottle and jar sleeving when combined with a paper wrapper

Who It Is For

  • Packaging converters adding honeycomb paper to an existing kraft range
  • Distributors of protective packaging who want to make rather than buy
  • Contract packers running their own cushioning in-house
  • First-time buyers testing honeycomb demand before committing to an automatic line

Problems It Solves

  • Honeycomb paper bought finished carries a converter margin on every roll
  • Plastic bubble wrap is being designed out of retail and e-commerce packaging
  • Cut sheets from a separate cutting machine lose cushioning strength at the cut edge
  • Manual length measuring produces rolls that vary from one another

Technical Features

  • Suitable for die cutting honeycomb paper, wrapping paper, shock-absorbing paper, kraft paper and fish net paper from 70 g to 100 g
  • Unwinding, cutting and rewinding in one process
  • Main motor equipped with inverter for speed regulation
  • Automatic ultrasonic web guide controller for unwinding
  • Tension controlled by magnetic powder brake and clutch
  • Automatic meter counting device, stops automatically at the set length
  • Pneumatic cylinder controls the cutting mould up and down
  • Roll to sheet cutting optional, can be matched with our paper wrapper

Specifications

Machine modelEM-PH600
Max material width515 mm (508 mm/20 inch and 380 mm/15 inch most common)
Machine working speed0-200 m/min adjustable
Unwinding diameter0-1200 mm
Rewinding diameter0-300 mm
Unwinding roll weightMax. 1 Ton
Unwinding shaft3 inch inflatable air shaft
Rewinding shaft1 / 1.5 / 2 / 3 inch air shaft, usually 1.5 inch
Machine size2600 x 1350 x 1300 mm (L x W x H)
Machine weight1500 KG
Power supply380V 3 phase or as customer requirement

Every figure above is taken from the published specification for this model. Anything marked TBC has not been published and will be confirmed by our engineers.

Materials It Runs

See the specification table above.

Manufacturing And Quality

The machine is built at our workshop in Ruian, Zhejiang. UDEM has issued CE attestations of conformity to Machinery Directive 2006/42/EC for our honeycomb paper making machine, bag making machine and paper folding machine, referencing EN ISO 12100:2010 and EN 60204-1:2018. A demo machine is kept running in the workshop so the build can be shown and installation supported by video call.

Customization

We have engineers who develop new machine functions to customer requirements, and where the current machine cannot meet a requirement we supply a solution instead. Several machines in this range started exactly that way.

Compared With Our Other Machines

Against the Automatic Kraft Honeycomb Paper Machine the forming speed is the same; what you give up is the inline automatic roll change and the five-shaft paper loader, so an operator has to stop the line to strip finished rolls. Against the Fire Resistant Filter Paper Making Machine the frame is shorter at 2600 mm because there is no gap left for an inline stitching station.

Use Guide

Load the mill reel on the 3 inch inflatable air shaft and let the ultrasonic web guide centre the web before starting. Set the target length on the meter counter so the line stops on its own. Keep tension on the magnetic powder brake low enough that the honeycomb cells stay open, then strip the finished roll off the 1.5 inch rewinding shaft and load the next core.

Frequently Asked Questions

What paper weight does this machine run

70 g to 100 g kraft. The same die cutting section also runs wrapping paper, shock-absorbing paper and fish net paper in that range.

How wide can the finished honeycomb roll be

Maximum material width is 515 mm. Most customers run 508 mm (20 inch) or 380 mm (15 inch).

Can it cut sheets instead of rolls

Roll to sheet cutting is available as an option and can be matched with our paper wrapper.

How does this differ from your automatic honeycomb machines

Speed is the same 200 m/min on all three versions. This one changes finished rolls by hand, the automatic versions change them inline.

Is the machine CE certified

Yes. UDEM issued a CE attestation of conformity to Machinery Directive 2006/42/EC covering our honeycomb paper making machine.

Related Machines

Request A Quote On The Kraft Honeycomb Paper Machine

Send us your paper weight, working width and daily output and we will confirm the specification, the packing dimensions and the lead time.

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