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Chart of butt weld fitting shapes including elbows tees reducers caps and stub ends
Design Guide

Butt Weld Fittings and the Centre to Face Rule

Butt weld fittings cover elbows, tees, reducers, crosses, caps and stub ends, in carbon, stainless, duplex and nickel alloys. The dimensional rules are simple once you know where long radius and short radius come from.

Chart of butt weld fitting shapes including elbows tees reducers caps and stub ends
Chart of butt weld fitting shapes including elbows tees reducers caps and stub ends

What the Family Covers

Butt weld fittings are made in multiple shapes including elbows, tees, reducers, crosses, caps and stub ends, in material grades from carbon and low alloy steel through stainless, duplex and nickel alloys. They are produced seamless from 2 to 24 inches and welded for larger pipe sizes.

Related product: Stainless Steel Elbow 45 90 and 180 Degree

The Governing Standards

The key specification is ASME B16.9, with MSS SP-43 integrating ASME B16.9 for stainless steel, duplex and nickel alloy butt weld fittings. Below 2 inches in diameter, socket weld and threaded forged fittings to ASME B16.11 are generally used instead.

Why Butt Welding Is Preferred

Butt welded joints are strong and leak proof, they minimise pressure drop and turbulence inside the pipeline, they have a long service life, and they are comparatively cheap to buy and install. That combination is why they dominate process piping above 2 inches.

Long Radius Against Short Radius

The centre to face distance of a long radius elbow is always 1.5 times the nominal pipe size, while for a short radius elbow it equals the nominal pipe size. That is the whole rule. Long radius lowers pressure drop and erosion, short radius fits where space does not allow the longer sweep, and 3D and 5D bends extend the radius further for abrasive service.

Related product: Stainless Steel Equal and Reducing Tee

Special Shapes Worth Knowing

A reducing elbow has an inlet and outlet in two different bore sizes, replacing the combination of a standard elbow and a concentric reducer. A mitred elbow is a large size elbow assembled by joining steel plates, used where a formed elbow is unavailable at that diameter. Elbows below 24 inches are produced by cutting, heating and bending seamless pipe, while larger ones are made from welded pipe or plate.

Related product: Stainless Steel Concentric and Eccentric Reducer

FAQ

Frequently Asked Questions

What is the centre to face distance of a long radius elbow
1.5 times the nominal pipe size. A short radius elbow is equal to the nominal pipe size.
Which standard governs butt weld fittings
ASME B16.9, with MSS SP-43 integrating it for stainless steel, duplex and nickel alloy fittings.
What is used below 2 inches
Socket weld and threaded forged fittings to ASME B16.11.
Why are large elbows made differently
Elbows below 24 inches are produced by cutting, heating and bending seamless pipe. Larger sizes are made from welded pipe or steel plate because seamless mother pipe is not available at that diameter.

Apply This to Your Own Specification

Send the service conditions and the grade recommendation comes back with a quotation for the sizes you need.