Shaanxi Jiade Group Co Ltd · Xi'an, Shaanxi, China
[email protected] +86 29 8959 9018 Mon to Sat 08:30 to 18:00 GMT+8
Nickel alloy process equipment components in the workshop
Industry application

Chemical Processing

Chemical plants are where material selection stops being a cost decision. Sulphuric, phosphoric, acetic, nitric and hydrochloric acid each defeat a different alloy, and the grade that works in one stream will fail in the next.…

What This Sector Is Up Against

Chemical plants are where material selection stops being a cost decision. Sulphuric, phosphoric, acetic, nitric and hydrochloric acid each defeat a different alloy, and the grade that works in one stream will fail in the next. This is the sector our super austenitic and nickel alloy programme exists for.

Pain Points

  • 316L equipment thinning in dilute sulphuric and phosphoric acid
  • Pitting and crevice attack in concentrated chloride solutions
  • Grain boundary precipitation in the weld zone of nickel alloy fabrications
  • Mixed acid streams where no single standard stainless holds up

What Buyers Need

  • Super austenitic and nickel grades matched to the actual acid and temperature
  • Plate, pipe, bar and fittings in one grade for a complete circuit
  • Solution annealed delivery condition so corrosion resistance is intact on arrival
  • Documentation that satisfies pressure equipment rules

Typical Application Scenarios

  • Dilute sulphuric acid vessels and ducting in 904L
  • Wet process phosphoric acid equipment in Hastelloy G30
  • Chlorine dioxide and hypochlorite systems in Hastelloy C-276
  • Scrubber internals and flue gas cleaning in 2205 duplex

Delivery Terms for This Sector

  • 15 to 20 days on made to order sheet and reducers
  • Sea freight supported on heavy plate orders
  • Third party inspection by SGS or BV arranged before shipment
How an order runs

From Enquiry to Container

  1. Step 1

    Establish the acid, the concentration, the temperature and whether the service is oxidising or reducing

  2. Step 2

    Shortlist between 904L, duplex, C-276 and G30 on that basis

  3. Step 3

    Confirm the product forms needed so the whole circuit stays in one grade

  4. Step 4

    Supply solution annealed material with the mill test certificate

  5. Step 5

    Add PED or third party inspection documents where the order requires them

FAQ

Chemical Processing Questions

When should I move from 316L to 904L
When the medium is a non oxidising acid such as sulphuric, acetic, formic or phosphoric. 904L carries far more nickel and molybdenum plus a copper addition, which is what keeps the passive film stable in reducing acid.
What is the difference between G30 and C-276
G30 is aimed at commercial phosphoric acid and highly oxidising mixed acids such as nitric with hydrochloric or hydrofluoric. C-276 is aimed at wet chlorine, hypochlorite, chlorine dioxide and concentrated chloride solutions.
Does welding damage the corrosion resistance of these alloys
It can. G30 is chosen partly because it prevents grain boundary precipitation in the welding heat affected zone, and C-276 has low carbon for the same reason. Use a matching consumable and control heat input.
Can duplex replace a nickel alloy
Sometimes. 2205 gives pitting and crevice resistance above 316L and 317L in almost all corrosive media, with higher strength, but it does not reach nickel alloy performance in wet chlorine or strong reducing acid.
Do you supply PED documentation
Yes. PED approved supply is available on the Nickel 200 and 201 programme, and PED documents are issued on the 316L bar programme.

Supplying Chemical Processing

Tell us the medium, the temperature and the standard you work to and the grade recommendation comes back with the quotation.