Heavy Duty Sanitary High Pressure Clamp with Bolt Closure
The High Pressure Clamp is engineered for superior durability and performance in demanding industrial applications.
Why Engineers Specify This Item
- Its robust design features a quick-release mechanism for effortless installation and maintenance, significantly reducing downtime.
- Constructed from premium 304 and 316L stainless steel, it ensures exceptional corrosion resistance and long-term reliability.
- Manufactured to comply with AS, BS, 3A, SMS, and DIN standards, this clamp meets stringent FDA, 3A, and CE certification requirements, making it ideal for hygienic environments.
- Perfect for pharmaceutical and food processing industries, it guarantees secure tri-clamp connections under high-pressure conditions while maintaining sanitary integrity.
What It Prevents
- Light clamps used on high pressure joints that creep open under load
- Wing nuts that cannot be torqued repeatably, so joints leak after CIP
- Mixed clamp qualities on one site so nobody knows the rating of a given joint
Technical Data
Figures below are the catalogue range for this item. Exact dimensions are confirmed in writing against the standard you work to before production.
| Material | SS 304 or SS 316L for option |
|---|---|
| Media | Water, oil, milk, beverage, sanitary fluid etc |
| Connection | Butt-Welded, Thread, Clamped, Flange |
| Size Range | 1"-6" |
| Pressure | 0-20Bar |
| Working Temperature | -20 C to 120 C |
| Standard | AS, BS, 3A, DIN, SMS, ISO |
| Gasket | EPDM/SILICON/PTFE/VITON |
| Certification | 3A, FDA, CE |
Materials
- SS 304
- SS 316L
Manufacturing Process
- Machining
- Forming and welding
- Interior polishing
- Assembly
- Quality inspection
Quality Control
- Dimensional check against the standard stated on the order
- Surface finish verified against the specified Ra figure
- Visual and leak inspection before packing
- Material certificates to EN 10204 3.1 available on request
Where It Is Installed
- Filter housing closure that is opened every cartridge change
- Homogeniser and high pressure pump discharge joints
- Everyday line joints that are broken for cleaning
- Tank fitting connections on a vessel
Who Buys It
- Plants standardising clamp quality across a line
- High pressure duties such as homogeniser discharge and filter housings
- Maintenance teams replacing worn or non-matching clamps
What It Is Built To
- 3A
- FDA
- CE
What We Can Change
- Non-standard sizes made to your dimensions
- Special connection types and mixed-standard ends
- Customised surface finish down to Ra 0.4 um
- Seal material selected for your media and CIP cycle
How It Compares
Compared with Sanitary Tees
Specify the Heavy Duty Sanitary High Pressure Clamp with Bolt Closure where the duty is what this category is built for: clamps that hold the joint, from light single-pin clamps to heavy duty and high pressure bolt closures. Move to sanitary tees instead where the requirement is branch fittings in clamped, welded and union versions, including short outlet, Y-type, U-type and instrument tees.
Compared with Sanitary Elbows and Bends
Specify the Heavy Duty Sanitary High Pressure Clamp with Bolt Closure where the duty is what this category is built for: clamps that hold the joint, from light single-pin clamps to heavy duty and high pressure bolt closures. Move to sanitary elbows and bends instead where the requirement is 45, 90 and 180 degree bends in clamped, welded and threaded versions, including long radius bends for pumped product.
Compared with A general industrial equivalent
An industrial-grade part of the same nominal size is usually cheaper and carries no declared hygienic surface finish, no crevice-free joint geometry and no material certificate. On a product contact line that difference shows up at the first swab test, not on the purchase order.
Installing and Living With It
Bring the two ferrule faces square before closing the clamp. Fit the gasket dry and seated in the groove, then tighten the clamp evenly; overtightening extrudes the gasket into the bore.
Purge the bore with inert gas before welding and keep heat input low so the heat affected zone does not discolour. Polish the internal weld to the finish specified for the rest of the line.
Do not use tape or sealant on a hygienic union thread. The seal is made by the gasket at the liner seat, not by the thread, so check the gasket is seated before tightening the nut.
Align the flange faces parallel before drawing the bolts up, and tighten opposite pairs in stages so the gasket is loaded evenly across the face.
Keep the duty inside the stated working temperature range of -20 C to 120 C. Running a CIP cycle hotter than the seal material allows is the most common cause of early failure on this item.
Do not exceed the 0-20Bar working pressure. Where the line sees pressure pulsation, specify a heavy duty or bolted clamp at the joints either side.
Record the standard, size, material and seal material fitted, so the replacement ordered in two years matches what is installed today.
Others in the Tri-Clamps Range
Guides That Cover This Item
Sanitary Fitting Standards Compared AS1528 BS4825 DIN SMS and RJT
Six standards, one job. Here is what actually differs between them and how to tell which one your plant already uses before you or...
Making a Tri-Clamp Joint That Does Not Leak
The tri-clamp joint is three parts working together. When it weeps after a CIP cycle, it is almost always because one of the three...
Industries This Item Serves
Related Capability
Heavy Duty Sanitary High Pressure Clamp with Bolt Closure FAQ
What we are asked before this item is ordered.
What sizes is the Heavy Duty Sanitary High Pressure Clamp with Bolt Closure available in
The catalogue range is 1"-6". Dimensions follow the AS, BS, 3A, DIN, SMS, ISO standards. Confirm the tube outside diameter and wall thickness you work to when you enquire and we will match the exact dimensions before production.
Which material should I specify for the Heavy Duty Sanitary High Pressure Clamp with Bolt Closure
Material options are SS 304 or SS 316L. Choose 316L where chlorides are present or where the item will be welded into a line that has to be validated; 304 is adequate for neutral product and standard caustic CIP. Material certificates to EN 10204 3.1 are available on request.
Which seal material suits my cleaning cycle
The Heavy Duty Sanitary High Pressure Clamp with Bolt Closure is supplied with EPDM/SILICON/PTFE/VITON sealing options. EPDM is the default for hot water and caustic CIP, silicone for high temperature steam contact, PTFE for aggressive chemicals and Viton for oils and fats. Tell us the media and the peak CIP temperature and we will specify it on the order.
What is the lead time and minimum order for this item
Standard catalogue items such as the Heavy Duty Sanitary High Pressure Clamp with Bolt Closure are typically 7-15 days, and small quantity orders of standard items are accepted. Custom sizes, special connections and bulk quantities are quoted with a confirmed date before production starts.
Quote the Heavy Duty Sanitary High Pressure Clamp with Bolt Closure
Send the size, media, working pressure, temperature and the standard you work to. We confirm dimensions, material and finish in writing before quoting.